Analysis on the joint tensile strength and fractography of TiNi shape memory alloy precise pulse resistance butt welding

This paper studies mechanical property and fractography of the welded joints obtained in different welding parameters such as welding heat and welding press with/without gas shield in TiNi shape memory alloy precise pulse resistance butt welding using tensile strength test, XRD, SEM and TEM measures. The optimum welding parameters obtaining high tensile strength welded joint are got. On the condition of welding press magneting current 2 A and welding heat 75%, the joint strength is the highest. This is important for to study other properties of TiNi shape memory alloy further. The experimental results state that argon gas shield have different effects on different welding parameters, less on welding press, but great on welding heat. But excessive welding press and welding heat have great effects on joint tensile strength. Too high welding heat can produce the new intermetallic compound, this intermetallic compound lead to dislocation density to increase and form the potential crack initiation, which can easily make the joint fracture under stress effect and decrease the shape memory ratio of joint for high density dislocation groups existing in the twinned martensite.

DEVELOPMENT OF EFFECTIVE TECHNOLOGICAL PROCESSES OF HIGH-STRENGTH STEEL WELDING

Composition and service properties of high - strength low-alloyed steels with 590-980 MPa yield strength,which find an application in Russia, Belorus,Ukraine and other countries of the former USSR in manufacture of welded structures of a powerful mining and transport machinery, are given. Electrodes and wires for main processes of arc welding of these steels have been devel- oped on the basis of a rational use of different systems of alloying (08KhN2GM,08KhNG2M, and also economical systems of type 10G25, ect. ). Main approaches to the technological provess- es of manufacture of structures of high - strength steels are formulated.They are mainly directed to the weakening of de offect of the factors which contribute to a delayed fracture of joints (diffusive hydrogen,unfavourable rates of cooling,level of residual stresses). When there are no stress concentrators (and at a low level of residual stresses) the welded joints of these steels have a good resistance to fatigue and brittle fractures.As a rule, they are prevented with the help of the known approaches.It is shown that in addition to them and due to a proper selection of conditions of welding the life of welded joints of the high - strength steels can be 1. 2 - 1. 4 times in- creased.

Spall Strength of Resistance Spot Weld for QP Steel

The spall tests under the plane tensile pulses for resistance spot weld （RSW） of QP980 steel are performed by using a gun system. The velocity histories of free surfaces of the RSWare measured with the laser velocity interferometer system for any reflector. The recovered specimens are investigated with an Olympus GX71 metallographic microscope and a scanning electron microscope （SEM）. The measured velocity histories are explained and used to evaluate the tension stresses in the RSW applying the characteristic theory and the assumption of Gathers. The spall strength （1977 2784MPa） of the RSW for 0,P980 steel is determined based on the measured and simulated velocity histories. The spall mechanism of the RSW is brittle fracture in view of the SEM investigation of the recovered specimen. The micrographs of the as-received QP980 steel, the initial and recovered RSW of this steel for the spall test are compared to reveal the microstructure evolution during the welding and spall process. It is indicated that during the welding thermal cycle, the local martensitic phase transformation is dependent on the location within the fusion zone and the heat affected zone. It is presented that the transformation at high strain rate may be cancelled by other phenomenon while the evolution of weld defects is obvious during the spall process. It may be the stress triaxiality and strain rate effect of the RSW strength or the dynamic load-carrying capacity of the RSW structure that the spall strength of the RSW for QP980 steel is much higher than the uniaxial compression yield strength （1200 MPa） of the rnartensite phase in 0,P980 steel. Due to the weld defects in the center of the I^SW, the spall strength of the RSW should be less than the conventional spall strength or the dynamic load-carrying capacity of condensed structure.

Study on Welding-Bead Bonding Strength of Laser-Stacking Copper-Aluminum Heterogeneous Electrode Plates

In this paper,two types of copper-aluminum heterogeneous electrode plates are stacked and the finite element analysis(FEA)models of two different laser welding conditions are built by using SYSWELD welding simulation software to calculate the depth of the welding bead and the temperature distribution of the welding surface.Then,the residual stress analysis data of the welded area are exported and the residual stress is applied to the welded specimen for CAE analysis to ensure that the welding bonding strength meets the design target of a shear force of 500 N or higher.The copper-aluminum laser-stacking simulation technique in this paper can be applied to the manufacturing of copper-aluminum heterogeneous laser-welded electrodes and series-connected electrodes of automotive lithium-ion power battery modules,providing an effective analysis method for welding bonding-strength.

Experimental and Simulation Studies on Cold Welding Sealing Process of Heat Pipes

Sealing quality strongly affects heat pipe performance, but few studies focus on the process of heat pipe sealing. Cold welding sealing technology based on a stamping process is applied for heat pipe sealing. The bonding mechanism of the cold welding sealing process （CWSP） is investigated and compared with the experimental results obtained from the bonding interface analysis. An orthogonal experiment is conducted to observe the effects of various parameters, including the sealing gap, sealing length, sealing diameter, and sealing velocity on bonding strength. A method with the utilization of saturated vapor pressure inside a copper tube is proposed to evaluate bonding strength. A corresponding finite element model is developed to investigate the effects of sealing gap and sealing velocity on plastic deformation during the cold welding process. Effects of various parameters on the bonding strength are determined and it is found that the sealing gap is the most critical factor and that the sealing velocity contributes the least effect. The best parameter combination （AIB3CID3, with a 0.5 mm sealing gap, 6 mm sealing length, 3.8 mm sealing diameter, and 50 mm/s sealing velocity） is derived within the experimental parameters. Plastic deformation results derived from the finite element model are consistent with those from the experiment. The instruction for the CWSP of heat pipes and the design of sealing dies of heat pipes are provided.

Calculation of AF transformation kinetics in HSLA steel weld

It is of great importance for obtaining the perfect welding properties to control the acicular ferrite (AF) transformation behavior reasonably in steel weld. AF continuous transformation kinetics in the HSLA steel weld was calculated and modeled based on the direct growth on the inclusions inert interface. The simulation results are coincident with the experimental value well.

Effects of molten state of ultrasonic welded Joints of plastics on their strength

Effects of molten state of ultrasonic welded joints of plastics on their strength were investigated. Physical parameters such as temperature, viscosity and thickness of melting layers of plastic material joints were measured and analyzed. Results show that when the welding vibration amplitude and pressure increase, the temperature increases, the viscosity decreases, and the thickness of molten layer decreases. The microstructure of weld fusion zone was observed by using an optical microscope. It was found that there is strong orientation along transverse direction in the microstructure of fusion zone. Testing results show that the mechanics performance of welded joints are obviously anisotropic, and strongly affected by the thickness of molten layer and the extent of orientation.

STUDY ON HIGH WELD STRENGTH OF IMPACT PROPYLENE COPOLYMER/HIGH DENSITY POLYETHYLENE LAMINATES

The impact propylene copolymer （IPC） and isotactic polypropylene （iPP） were separately selected to prepare laminates with high density polyethylene （HDPE） by hot press. The peel forces of IPC/HDPE and iPP/HDPE laminates were examined, and it was found that the welded joint strength in IPC/HDPE laminate was dramatically higher than that of iPP/HDPE laminate. According to the special microstructure of IPC, the co-crystallization of the ethylene segments in ethylene-propylene block copolymer （EbP） component of IPC and the PE chain in HDPE was proposed to explain the high- strength welding. The DSC results indicated that there indeed existed some interaction between IPC and HDPE, and the crystallizable PE component in IPC could affect the crystallization of HDPE. The scanning electron microscope （SEM） observations of IPC/HDPE blends demonstrated that HDPE tended to stay with the PE-rich EbP chains to form the dispersed phase, indicating the good miscibility between HDPE and EbP components of IPC. According to the above results, the effect of co-crystallization of the PE components of the IPC and HDPE on the high weld strength of IPC/HDPE laminate was confirmed.