Effect of welding process methods on the regularity of iron element in copper/steel deposited layer

Copper was surfaced on the Q235 substrate by shielded metal arc welding （SMAW） and tungsten inert-gas （TIG） arc welding, the regularity of iron element in deposited metal was analyzed by metallograph, scanning electron microscopy and energy disperse spectroscopy. The results indicate that with the increase of SMA W welding speed, the iron content decreases and the granular or spherical iron becomes more bulky in the overlay. The iron content obviously decreases with the increase of surfacing layers＇ numbers in multilayer welding because of the substrate dilution. On the third layer, the microstrueture of deposited metal is single-phase e-copper. Under the influence of welding methods, the granular or spherical crystal morphology is more likely to form in SMAW for the more divergent arc heat, but is dendrite in TIG welding because of centralized arc energy.

Real-time measurement of welding temperature field and closed loop control of penetration

Colormetric method of images by using two different wavelength images is a new measuring method for welding temperature field on the basis of ordinary colorimetric method, which depends little on the measuring distance, emissivity of body etc. In this paper the real time measuring system and measuring principle of welding temperature field are described, the whole welding temperature field is real time measured, so the temperature distribution at the welding direction and its cross section is obtained, then parameters of thermal cycle. With data from the temperature closed loop control system of the parameters of temperature field is developed and tested. Experimental results prove that it has high measurement speed (time of a field within 0.5 s ) and good dynamic response quality. Weld penetration can be controlled satisfactorily under the variation of welding condition such as welding thickness, welding speed and weldment gap etc.

NUMERICAL SIMULATION OF STRESS-STRAIN DISTRIBUTIONS FOR WELD METAL SOLIDIFICATION CRACKING IN STAINLESS STEEL

This paper analyzed the characteristics of welding solidification crack of stainless steels,and clearly re- vealed the the of the deformation in the molten - the pool and the solidification shrinkage on the stress - strain fields in the trail of molten - weld pool.Moreover, rheologic properties of the alloys in solid - liquid zone were also obtained by measuring the hading and unloading deform curves of the steels.As a result, a numerical model for simulation of stress - strain distributions of welding solidifi- cation crack was developed. On the basis of the model,the thesis simulated the driving force of solidifi- cation crack of stainless steels, that is, stress - strain fields in the trail of molten-weld pool with fi- nite element method.

Residual stress determination in friction stir butt welded joints using a digital image correlation-aided slitting technique

This paper presents an incremental cutting method for evaluating the longitudinal residual stresses in a butt welded thin plate via combining the traditional residual stress measurement methods and the advanced optical technique.The proposed approach,which can be called digital image correlation（DIC）-aided slitting technique,introduces a successive extension slot to a specimen and employs the DIC technique to measure the released displacement profiles of the cutting sections after each cutting increment.Then the displacement profiles are used to directly calculate the residual stress distributions up to the slot tip and hence,a stress distribution can be obtained after a cutting increment.Finally,all of the stress distributions are averaged to ultimately determine the original residual stress field.This method does not include any complex experimental operations or tedious derivation,and the resolution of stress variation is greatly improved by the continuous measurement of the released displacements.The presented method has been preliminarily verified by a specimen with residual stress introduced by a four-point bending test.The results show that residual stresses determined by the DIC-aided slitting technique agree well with those from finite element（FE） prediction.The residual stress in a friction stir welded aluminum specimen obtained by the presented technique is also consistent with the evaluations given by X-ray diffraction.Furthermore,the residual stresses obtained by the DIC-aided slitting technique demonstrate higher accuracy and stability than the evaluations derived by the DIC-aided contour method.