The quality of the stator winding coil directly affects the performance of the motor.A dual-camera online machine vision detection method to detect whether the coil leads and winding regions were qualified was designe...The quality of the stator winding coil directly affects the performance of the motor.A dual-camera online machine vision detection method to detect whether the coil leads and winding regions were qualified was designed.A vision detection platform was designed to capture individual winding images,and an image processing algorithm was used for image pre-processing,template matching and positioning of the coil lead area to set up a coordinate system.After eliminating image noise by Blob analysis,the improved Canny algorithm was used to detect the location of the coil lead paint stripped region,and the time was reduced by about half compared to the Canny algorithm.The coil winding region was trained with the ShuffleNet V2-YOLOv5s model for the dataset,and the detect file was converted to the Open Neural Network Exchange(ONNX)model for the detection of winding cross features with an average accuracy of 99.0%.The software interface of the detection system was designed to perform qualified discrimination tests on the workpieces,and the detection data were recorded and statistically analyzed.The results showed that the stator winding coil qualified discrimination accuracy reached 96.2%,and the average detection time of a single workpiece was about 300 ms,while YOLOv5s took less than 30 ms.展开更多
A high-precision automatic state monitoring and abnormity alarm technique is proposed to solve the process improvement issues of fiber-optic coil winding and splicing. Industrial cameras are used to capture optical an...A high-precision automatic state monitoring and abnormity alarm technique is proposed to solve the process improvement issues of fiber-optic coil winding and splicing. Industrial cameras are used to capture optical and hot images during the assembly of optical components of a fiber-optic gyroscope. A line and contour analysis technique is used to detect abnormal winding. By analyzing the intensity distribution of transmitted light, the graph cut model and multivariate Gaussian mixture model are used to detect and segment the splicing defects. The practical applications indicate the correctness and accuracy of our vision-based technique.展开更多
基金National Natural Science Foundation of China(No.U1831123)。
文摘The quality of the stator winding coil directly affects the performance of the motor.A dual-camera online machine vision detection method to detect whether the coil leads and winding regions were qualified was designed.A vision detection platform was designed to capture individual winding images,and an image processing algorithm was used for image pre-processing,template matching and positioning of the coil lead area to set up a coordinate system.After eliminating image noise by Blob analysis,the improved Canny algorithm was used to detect the location of the coil lead paint stripped region,and the time was reduced by about half compared to the Canny algorithm.The coil winding region was trained with the ShuffleNet V2-YOLOv5s model for the dataset,and the detect file was converted to the Open Neural Network Exchange(ONNX)model for the detection of winding cross features with an average accuracy of 99.0%.The software interface of the detection system was designed to perform qualified discrimination tests on the workpieces,and the detection data were recorded and statistically analyzed.The results showed that the stator winding coil qualified discrimination accuracy reached 96.2%,and the average detection time of a single workpiece was about 300 ms,while YOLOv5s took less than 30 ms.
基金supported by the National "973" Program of China under Grant Nos.613186 and 2011CB711000
文摘A high-precision automatic state monitoring and abnormity alarm technique is proposed to solve the process improvement issues of fiber-optic coil winding and splicing. Industrial cameras are used to capture optical and hot images during the assembly of optical components of a fiber-optic gyroscope. A line and contour analysis technique is used to detect abnormal winding. By analyzing the intensity distribution of transmitted light, the graph cut model and multivariate Gaussian mixture model are used to detect and segment the splicing defects. The practical applications indicate the correctness and accuracy of our vision-based technique.
