Thick and ultra-thick coal seams are main coal seams for high production rate and high efficiency in Chinese coal mines, which accounts for 44 % of the total minable coal reserve. A fully mechanized top-coal caving mi...Thick and ultra-thick coal seams are main coal seams for high production rate and high efficiency in Chinese coal mines, which accounts for 44 % of the total minable coal reserve. A fully mechanized top-coal caving mining method is a main underground coal extraction method for ultra-thick coal seams. The coal extraction technologies for coal seams less than 14 m thick were extensively used in China. However, for coal seams with thickness greater than 14 m, there have been no reported cases in the world for underground mechanical extraction with safe performance, high efficiency and high coal recovery ratio. To deal with this case, China Coal Technology ＆ Engineering Group, Datong Coal Mine Group, and other 15 organizations in China launched a fundamental and big project to develop coal mining technologies and equipment for coal seams with thicknesses greater than 14 m. After the completion of the project, a coal extraction method was developed for top-coal caving with a large mining height, as well as a ground control theory for ultra-thick coal seams. In addition, the mining technology for top-coal caving with a large mining height, the ground support technology for roadway in coal seams with a large cross-section, and the prevention and control technology for gas and fire hazards were developed and applied. Furthermore, a hydraulic support with a mining height of 5.2 m, a shearer with high reliability, and auxiliary equipment were developed and manufactured. Practical implication on the technologies and equipment developed was successfully completed at the No. 8105 coal face in the Tashan coal mine, Datong, China. The major achievements of the project are summarized as follows： 1. A top-coal caving method for ultra-thick coal seams is proposed with a cutting height of 5 m and a top-coal caving height of 15 m. A structural mechanical model of overlying strata called cantilever beam-articulated rock beam is established. Based on the model, the load resistance of the hydraulic support with a large mining height for top-coal caving method is determined. With the analysis, the movement characteristics of the top coal and above strata are evaluated during top-coal caving operation at the coal face with a large mining height. Furthermore, there is successful development of comprehensive technologies for preventing and controlling spalling of the coal wall, and the top-coal caving technology with high efficiency and high recovery at the top-coal caving face with a large mining height. This means that the technologies developed have overcome the difficulties in strata control, top-coal caving with high efficiency and high coal recovery, and enabled to achieve a production rate of more than 10 Mtpa at a single top-coal caving face with a large mining height in ultra-thick coal seams; 2. A hydraulic support with 5.2 m supporting height and anti-rockburst capacity, a shearer with high reliability, a scraper conveyor with a large power at the back of face, and a large load and long distance headgate belt conveyor have been successfully developed for a top-coal caving face with large mining height. The study has developed the key technologies for improving the reliability of equipment at the coal face and has overcome the challenges in equipping the top-coal caving face with a large mining height in ultra-thick coal seams; 3. The deformation characteristics of a large cross-section roadway in ultra-thick coal seams are discovered. Based on the findings above, a series of bolt materials with a high yielding strength of 500-830 MPa and a high extension ratio, and cable bolt material with a 1 × 19 structure, large tonnage and high extension ratio are developed. In addition, in order to achieve a safe roadway and a fast face advance, installation equipment for high pre-tension bolt is developed to solve the problems with the support of roadway in coal seams for top-coal caving operation with a large mining height; 4. The characteristics of gas distribution and uneven emission at top-coal caving face with large mining height in ultra-thick coal seams are evaluated. With the application of the technologies of gas drainage in the roof, the difficulties in gas control for high intensive top-coal caving mining operations, known as ＂low gas content, high gas emission＂, are solved. In addition, large flow-rate underground mobile equipment for making nitrogen are developed to solve the problems with fire prevention and safe mining at a top-coal caving face with large mining height and production rate of more than 10 Mtpa. A case study to apply the developed technologies has been conducted at the No. 8105 face, the Tashan coal mine in Datong, China. The case study demonstrates that the three units of equipment, i.e., the support, shearer and scraper conveyor, are rationally equipped. Average equipment usage at the coal face is 92.1%. The coal recovery ratio at the coal face is up to 88.9 %. In 2011, the coal production at the No. 8105 face reached 10.849 Mtpa, exceeding the target of 10 Mtpa for a topcoal caving operation with large mining height performed by Chinese-made mining equipment. The technologies and equipment developed provide a way for extracting ultra-thick coal seams. Currently, the technologies and equipment are used in 13 mining areas in China including Datong, Pingshuo, Shendong and Xinjiang. With the exploitation of coal resources in Western China, there is great potential for the application of the technologies and equipment developed.展开更多
Sulfur is one of the hazardous elements in coal. The concentrations of sulfur are relatively high in coal. The major forms of sulfur in coal are pyritic, organic and sulfate. Pyritic and organic sulfur generally accou...Sulfur is one of the hazardous elements in coal. The concentrations of sulfur are relatively high in coal. The major forms of sulfur in coal are pyritic, organic and sulfate. Pyritic and organic sulfur generally account for the bulk of sulfur in coal. Elemental sulfur also occurs in coal, but only in trace to minor amounts. When coals are burned, leached and washed, sulfur will be released in the form of sulfide and H\-2S, which then react with O\-2, water and other substances to change into vitriol, and in some places it may form acid rain. And they will impact water environment, acidify the soil and do great harm to plants and human health. In this paper, on the basis of the data from the Yanzhou mining district, the distribution and concentrations of sulfur are analyzed and the existing forms of sulfur are studied. The variation of sulfur and its impact on the environments also are described when coal is used.展开更多
In the process of combustion of coal organic and inorganic materials in it will undergo a complex variation. Part of them will become volatiles and, together with coal smoke, enter into atmosphere, some will remain in...In the process of combustion of coal organic and inorganic materials in it will undergo a complex variation. Part of them will become volatiles and, together with coal smoke, enter into atmosphere, some will remain in micro-particulates such as ash and dust and find their way into atmosphere in the form of solid particles, and the rest will be retained in ash and slag. Coal ashes are the residues of organic and inorganic substances in coal left after coal combustion and the composition of coal ashes is dependent on that of minerals and organic matter in coal. This paper deals with the chemical composition of coal ashes, the distribution of trace elements in them and their petrological characteristics, and also studies the relationship between the yield of coal ashes and the distribution of trace elements. In addition, a preliminary study is also undertaken on the factors that affect the chemical composition of coal ashes. As viewed from the analyses of coal ash samples collected from the Yanzhou mining district, it can be seen clearly that coal ashes from the region studied are composed chiefly of crystalline materials, glassy materials and uncombusted organic matter and the major chemical compositions are SiO 2, Al 2O 3, Fe 2O 3, and CaO, as well as minor amounts of SO 3, P 2O 5, Na 2O, K 2O and TiO 2. During the combustion of coal, its trace elements will be redistributed and most of them are enriched in coal ashes. At the same time, the concentrations of the trace elements in flying ash are much higher than those of bottom ash, i.e., with decreasing particle-size of coal ashes their concentrations will become higher and higher. So the contents of trace elements are negatively proportional to the particle-size of coal ashes. There has been found a positive correlation between the trace elements Th, V, Zn, Cu and Pb and the yield of coal ashes while a negative correlation between Cl and the yield of coal ashes.展开更多
Based on the analyses of sulfur and 41 other elements in 8 channel samples of the No. 11 coal seam from Antaibao surface mine, Shanxi, China and 4 samples from the coal preparation plant of this mine, the distribution...Based on the analyses of sulfur and 41 other elements in 8 channel samples of the No. 11 coal seam from Antaibao surface mine, Shanxi, China and 4 samples from the coal preparation plant of this mine, the distribution of the elements in the seam profile, their geo-chemical partitioning behavior during the coal cleaning and the genetic relationships between the both are studied. The conclusions are drawn as follows. The coal-forming environment was probably invaded by sea water during the post-stage of peatification, which results in the fact that the contents of As, Fe, S, etc. associated closely with sea water tend to increase toward the top of the seam, and that the kaolinite changes into illite and montmorillonite in the coal-sublayer near the roof. These elements studied are dominantly associated with kaolinite, pyrite, illite, montmorillonite, etc., of which the As, Pb, Mn, Cs, Co, Ni, etc. are mainly associated with sulfides, the Mo, V, Nb, Hf, REEs, Ta etc. mainly with kaolintie, the Mg, Al etc. mainly with epigenetic montmorillonite, and the Rb, Cr, Ba, Cu, K, Hg, etc. mainly with epigenetic illite. The physical coal cleaning is not only effective in the removal of ash and sulfur, but also in reducing the concentra-tion of most major and trace elements. The elements Be, U, Sb, W, Br, Se, P, etc. are largely or partly organically bound showing a relatively low removability, while the removability of the other elements studied is more than 20%, of which the Mg, Mn, Hg, Fe, As, K, Al, Cs, and Cr associ-ated mostly with the coarser or epigenetic minerals show a higher removability than that of ash. The distribution of the elements in the seam profile controls their partitioning behavior to a great degree during the coal cleaning processes.展开更多
文摘Thick and ultra-thick coal seams are main coal seams for high production rate and high efficiency in Chinese coal mines, which accounts for 44 % of the total minable coal reserve. A fully mechanized top-coal caving mining method is a main underground coal extraction method for ultra-thick coal seams. The coal extraction technologies for coal seams less than 14 m thick were extensively used in China. However, for coal seams with thickness greater than 14 m, there have been no reported cases in the world for underground mechanical extraction with safe performance, high efficiency and high coal recovery ratio. To deal with this case, China Coal Technology ＆ Engineering Group, Datong Coal Mine Group, and other 15 organizations in China launched a fundamental and big project to develop coal mining technologies and equipment for coal seams with thicknesses greater than 14 m. After the completion of the project, a coal extraction method was developed for top-coal caving with a large mining height, as well as a ground control theory for ultra-thick coal seams. In addition, the mining technology for top-coal caving with a large mining height, the ground support technology for roadway in coal seams with a large cross-section, and the prevention and control technology for gas and fire hazards were developed and applied. Furthermore, a hydraulic support with a mining height of 5.2 m, a shearer with high reliability, and auxiliary equipment were developed and manufactured. Practical implication on the technologies and equipment developed was successfully completed at the No. 8105 coal face in the Tashan coal mine, Datong, China. The major achievements of the project are summarized as follows： 1. A top-coal caving method for ultra-thick coal seams is proposed with a cutting height of 5 m and a top-coal caving height of 15 m. A structural mechanical model of overlying strata called cantilever beam-articulated rock beam is established. Based on the model, the load resistance of the hydraulic support with a large mining height for top-coal caving method is determined. With the analysis, the movement characteristics of the top coal and above strata are evaluated during top-coal caving operation at the coal face with a large mining height. Furthermore, there is successful development of comprehensive technologies for preventing and controlling spalling of the coal wall, and the top-coal caving technology with high efficiency and high recovery at the top-coal caving face with a large mining height. This means that the technologies developed have overcome the difficulties in strata control, top-coal caving with high efficiency and high coal recovery, and enabled to achieve a production rate of more than 10 Mtpa at a single top-coal caving face with a large mining height in ultra-thick coal seams; 2. A hydraulic support with 5.2 m supporting height and anti-rockburst capacity, a shearer with high reliability, a scraper conveyor with a large power at the back of face, and a large load and long distance headgate belt conveyor have been successfully developed for a top-coal caving face with large mining height. The study has developed the key technologies for improving the reliability of equipment at the coal face and has overcome the challenges in equipping the top-coal caving face with a large mining height in ultra-thick coal seams; 3. The deformation characteristics of a large cross-section roadway in ultra-thick coal seams are discovered. Based on the findings above, a series of bolt materials with a high yielding strength of 500-830 MPa and a high extension ratio, and cable bolt material with a 1 × 19 structure, large tonnage and high extension ratio are developed. In addition, in order to achieve a safe roadway and a fast face advance, installation equipment for high pre-tension bolt is developed to solve the problems with the support of roadway in coal seams for top-coal caving operation with a large mining height; 4. The characteristics of gas distribution and uneven emission at top-coal caving face with large mining height in ultra-thick coal seams are evaluated. With the application of the technologies of gas drainage in the roof, the difficulties in gas control for high intensive top-coal caving mining operations, known as ＂low gas content, high gas emission＂, are solved. In addition, large flow-rate underground mobile equipment for making nitrogen are developed to solve the problems with fire prevention and safe mining at a top-coal caving face with large mining height and production rate of more than 10 Mtpa. A case study to apply the developed technologies has been conducted at the No. 8105 face, the Tashan coal mine in Datong, China. The case study demonstrates that the three units of equipment, i.e., the support, shearer and scraper conveyor, are rationally equipped. Average equipment usage at the coal face is 92.1%. The coal recovery ratio at the coal face is up to 88.9 %. In 2011, the coal production at the No. 8105 face reached 10.849 Mtpa, exceeding the target of 10 Mtpa for a topcoal caving operation with large mining height performed by Chinese-made mining equipment. The technologies and equipment developed provide a way for extracting ultra-thick coal seams. Currently, the technologies and equipment are used in 13 mining areas in China including Datong, Pingshuo, Shendong and Xinjiang. With the exploitation of coal resources in Western China, there is great potential for the application of the technologies and equipment developed.
文摘Sulfur is one of the hazardous elements in coal. The concentrations of sulfur are relatively high in coal. The major forms of sulfur in coal are pyritic, organic and sulfate. Pyritic and organic sulfur generally account for the bulk of sulfur in coal. Elemental sulfur also occurs in coal, but only in trace to minor amounts. When coals are burned, leached and washed, sulfur will be released in the form of sulfide and H\-2S, which then react with O\-2, water and other substances to change into vitriol, and in some places it may form acid rain. And they will impact water environment, acidify the soil and do great harm to plants and human health. In this paper, on the basis of the data from the Yanzhou mining district, the distribution and concentrations of sulfur are analyzed and the existing forms of sulfur are studied. The variation of sulfur and its impact on the environments also are described when coal is used.
文摘In the process of combustion of coal organic and inorganic materials in it will undergo a complex variation. Part of them will become volatiles and, together with coal smoke, enter into atmosphere, some will remain in micro-particulates such as ash and dust and find their way into atmosphere in the form of solid particles, and the rest will be retained in ash and slag. Coal ashes are the residues of organic and inorganic substances in coal left after coal combustion and the composition of coal ashes is dependent on that of minerals and organic matter in coal. This paper deals with the chemical composition of coal ashes, the distribution of trace elements in them and their petrological characteristics, and also studies the relationship between the yield of coal ashes and the distribution of trace elements. In addition, a preliminary study is also undertaken on the factors that affect the chemical composition of coal ashes. As viewed from the analyses of coal ash samples collected from the Yanzhou mining district, it can be seen clearly that coal ashes from the region studied are composed chiefly of crystalline materials, glassy materials and uncombusted organic matter and the major chemical compositions are SiO 2, Al 2O 3, Fe 2O 3, and CaO, as well as minor amounts of SO 3, P 2O 5, Na 2O, K 2O and TiO 2. During the combustion of coal, its trace elements will be redistributed and most of them are enriched in coal ashes. At the same time, the concentrations of the trace elements in flying ash are much higher than those of bottom ash, i.e., with decreasing particle-size of coal ashes their concentrations will become higher and higher. So the contents of trace elements are negatively proportional to the particle-size of coal ashes. There has been found a positive correlation between the trace elements Th, V, Zn, Cu and Pb and the yield of coal ashes while a negative correlation between Cl and the yield of coal ashes.
文摘Based on the analyses of sulfur and 41 other elements in 8 channel samples of the No. 11 coal seam from Antaibao surface mine, Shanxi, China and 4 samples from the coal preparation plant of this mine, the distribution of the elements in the seam profile, their geo-chemical partitioning behavior during the coal cleaning and the genetic relationships between the both are studied. The conclusions are drawn as follows. The coal-forming environment was probably invaded by sea water during the post-stage of peatification, which results in the fact that the contents of As, Fe, S, etc. associated closely with sea water tend to increase toward the top of the seam, and that the kaolinite changes into illite and montmorillonite in the coal-sublayer near the roof. These elements studied are dominantly associated with kaolinite, pyrite, illite, montmorillonite, etc., of which the As, Pb, Mn, Cs, Co, Ni, etc. are mainly associated with sulfides, the Mo, V, Nb, Hf, REEs, Ta etc. mainly with kaolintie, the Mg, Al etc. mainly with epigenetic montmorillonite, and the Rb, Cr, Ba, Cu, K, Hg, etc. mainly with epigenetic illite. The physical coal cleaning is not only effective in the removal of ash and sulfur, but also in reducing the concentra-tion of most major and trace elements. The elements Be, U, Sb, W, Br, Se, P, etc. are largely or partly organically bound showing a relatively low removability, while the removability of the other elements studied is more than 20%, of which the Mg, Mn, Hg, Fe, As, K, Al, Cs, and Cr associ-ated mostly with the coarser or epigenetic minerals show a higher removability than that of ash. The distribution of the elements in the seam profile controls their partitioning behavior to a great degree during the coal cleaning processes.
