Building cyber-physical system(CPS) models of machine tools is a key technology for intelligent manufacturing. The massive electronic data from a computer numerical control(CNC) system during the work processes of a C...Building cyber-physical system(CPS) models of machine tools is a key technology for intelligent manufacturing. The massive electronic data from a computer numerical control(CNC) system during the work processes of a CNC machine tool is the main source of the big data on which a CPS model is established. In this work-process model, a method based on instruction domain is applied to analyze the electronic big data, and a quantitative description of the numerical control(NC) processes is built according to the G code of the processes. Utilizing the instruction domain, a work-process CPS model is established on the basis of the accurate, real-time mapping of the manufacturing tasks, resources, and status of the CNC machine tool. Using such models, case studies are conducted on intelligent-machining applications, such as the optimization of NC processing parameters and the health assurance of CNC machine tools.展开更多
In this paper, a unified internal state variable(ISV) model for predicting microstructure evolution during hot working process of AZ80 magnesium alloy was developed. A novel aspect of the proposed model is that the in...In this paper, a unified internal state variable(ISV) model for predicting microstructure evolution during hot working process of AZ80 magnesium alloy was developed. A novel aspect of the proposed model is that the interactive effects of material hardening, recovery and dynamic recrystallization(DRX) on the characteristic deformation behavior were considered by incorporating the evolution laws of viscoplastic flow, dislocation activities, DRX nucleation and boundary migration in a coupled manner. The model parameters were calibrated based on the experimental data analysis and genetic algorithm(GA) based objective optimization. The predicted flow stress, DRX fraction and average grain size match well with experimental results. The proposed model was embedded in the finite element(FE) software DEFORM-3 D via user defined subroutine to simulate the hot compression and equal channel angular extrusion(ECAE) processes. The heterogeneous microstructure distributions at different deformation zones and the dislocation density evolution with competitive deformation mechanisms were captured.This study can provide a theoretical solution for the hot working problems of magnesium alloy.展开更多
For Gu-Ag alloy, an important parameter called workability in the forming process of materials can be evaluated by processing maps yielded from the stress-strain data generated by hot compression tests at temperatures...For Gu-Ag alloy, an important parameter called workability in the forming process of materials can be evaluated by processing maps yielded from the stress-strain data generated by hot compression tests at temperatures of 700-850 °C and strain rates of 0.01-10 s-1. And at the true strain of 0.15, 0.35 and 0.55, respectively, the responses of strain-rate sensitivity, power dissipation efficiency and instability parameter to temperature and strain rate were studied. Instability maps and power dissipation maps were superimposed to form processing maps, which reveal the determinate regions where individual metallurgical processes occur and the limiting conditions of flow instability regions. Furthermore, the optimal processing parameters for bulk metal working are identified clearly by the processing maps.展开更多
In this paper, an efficient methodology for synthesizing the indirect work exchange networks(WEN) considering isothermal process and adiabatic process respectively based on transshipment model is first proposed. In co...In this paper, an efficient methodology for synthesizing the indirect work exchange networks(WEN) considering isothermal process and adiabatic process respectively based on transshipment model is first proposed. In contrast with superstructure method, the transshipment model is easier to obtain the minimum utility consumption taken as the objective function and more convenient for us to attain the optimal network configuration for further minimizing the number of units. Different from division of temperature intervals in heat exchange networks,different pressure intervals are gained according to the maximum compression/expansion ratio in consideration of operating principles of indirect work exchangers and the characteristics of no pressure constraints for stream matches. The presented approach for WEN synthesis is a linear programming model applied to the isothermal process, but for indirect work exchange networks with adiabatic process, a nonlinear programming model needs establishing. Additionally, temperatures should be regarded as decision variables limited to the range between inlet and outlet temperatures in each sub-network. The constructed transshipment model can be solved first to get the minimum utility consumption and further to determine the minimum number of units by merging the adjacent pressure intervals on the basis of the proposed merging methods, which is proved to be effective through exergy analysis at the level of units structures. Finally, two cases are calculated to confirm it is dramatically feasible and effective that the optimal WEN configuration can be gained by the proposed method.展开更多
Energy is often partitioned into heat and work by two independent paths corresponding to the change in the eigenenergies or the probability distributions of a quantum system. The discrepancies of the heat and work for...Energy is often partitioned into heat and work by two independent paths corresponding to the change in the eigenenergies or the probability distributions of a quantum system. The discrepancies of the heat and work for various quantum thermodynamic processes have not been well characterized in literature. Here we show how the work in quantum machines is differentially related to the isochoric, isothermal, and adiabatic processes. We prove that the energy exchanges during the quantum isochoric and isothermal processes are simply depending on the change in the eigenenergies or the probability distributions. However, for a time-dependent system in a non-adiabatic quantum evolution, the transitions between the different quantum states representing the quantum coherence can affect the essential thermodynamic properties, and thus the general definitions of the heat and work should be clarified with respect to the microscopic generic time-dependent system. By integrating the coherence effects in the exactly-solvable dynamics of quantum-spin precession, the internal energy is rigorously transferred as the work in the thermodynamic adiabatic process. The present study demonstrates that the quantum adiabatic process is sufficient but not necessary for the thermodynamic adiabatic process.展开更多
In 1962, I graduated from the faculty of geophysics of Beijing University and was admitted to a postgraduate program at the CAS Institute of Geophysics after an entrance examination in the same year. During the past 3...In 1962, I graduated from the faculty of geophysics of Beijing University and was admitted to a postgraduate program at the CAS Institute of Geophysics after an entrance examination in the same year. During the past 30 years, I have been invariabl.y engaged in theoretic and applied research of the seismic wave and its epicenter.Since the early 1970s, my work has shifted to the epicentral process, applying research results to abstracting epicentral information from seismic wave data, "zero fre-展开更多
After graduating from Zhejiang University in 1952, I came to work at the Institute of Petroleum Processing (which was renamed the Dalian Institute of Chemical Physics in 1959) under the CAS in Dalian City and served a...After graduating from Zhejiang University in 1952, I came to work at the Institute of Petroleum Processing (which was renamed the Dalian Institute of Chemical Physics in 1959) under the CAS in Dalian City and served as a research chemist there. In the 1950s,my research interest was mainly concentrated on synthetic liquid fuels. After the discovery of a large oilfield in the Daqing area in 1960, a great impetus was brought to the展开更多
The plastic cement belongs to a sort of polymer material, the chemical composition is very complex, and the plastic cement work-piece is generally manufactured by die press forming. Aimed at being difficult to control...The plastic cement belongs to a sort of polymer material, the chemical composition is very complex, and the plastic cement work-piece is generally manufactured by die press forming. Aimed at being difficult to control in parameters of forming process, the paper explored the humanoid based intelligence control strategy. In the paper, it made the anatomy in control puzzle resulted in uncertainty such as chemical component of plastic cement etc., summarized up the characteristic of cybernetics in forming process, researched on the humanoid based intelligence control strategy, and constructed the control algorithm of forming process in plastic cement work-piece. Taking the process experiment of temperature and pressure control as an example, it validated the good dynamic and static control quality through simulation of control algorithm constructed in this paper. The experimental results show that the control algorithm explored in this paper is reasonably available.展开更多
A safety document management system, known as a Permit for Work (PFW) system is used commonly in the Power Industry to provide appropriate safety conditions for those working on the generating system. This paper inves...A safety document management system, known as a Permit for Work (PFW) system is used commonly in the Power Industry to provide appropriate safety conditions for those working on the generating system. This paper investigates how a safety management process (+PFW) can be combined with a safety framework to enhance system effectiveness to ensure the requirements of users and suppliers can be met. While the paper makes some reference to the power industry, the concept is applicable to the management of systems in other domains.展开更多
基金support of the studies is from the National Major Scientific and Technological Special Project for "Development and comprehensive verification of complete products of open high-end CNC system, servo device and motor" (2012ZX04001012)
文摘Building cyber-physical system(CPS) models of machine tools is a key technology for intelligent manufacturing. The massive electronic data from a computer numerical control(CNC) system during the work processes of a CNC machine tool is the main source of the big data on which a CPS model is established. In this work-process model, a method based on instruction domain is applied to analyze the electronic big data, and a quantitative description of the numerical control(NC) processes is built according to the G code of the processes. Utilizing the instruction domain, a work-process CPS model is established on the basis of the accurate, real-time mapping of the manufacturing tasks, resources, and status of the CNC machine tool. Using such models, case studies are conducted on intelligent-machining applications, such as the optimization of NC processing parameters and the health assurance of CNC machine tools.
基金funding supported by National Natural Science Foundation of China(No.52175285)Beijing Municipal Natural Science Foundation(No.3182025)+1 种基金National Defense Science and Technology Rapid support Project(No.61409230113)Scientific and Technological Innovation Foundation of Shunde Graduate School,USTB and Fundamental Research Funds for the Central Universities(No.FRFBD-20-08A,FRF-TP-20-009A2)。
文摘In this paper, a unified internal state variable(ISV) model for predicting microstructure evolution during hot working process of AZ80 magnesium alloy was developed. A novel aspect of the proposed model is that the interactive effects of material hardening, recovery and dynamic recrystallization(DRX) on the characteristic deformation behavior were considered by incorporating the evolution laws of viscoplastic flow, dislocation activities, DRX nucleation and boundary migration in a coupled manner. The model parameters were calibrated based on the experimental data analysis and genetic algorithm(GA) based objective optimization. The predicted flow stress, DRX fraction and average grain size match well with experimental results. The proposed model was embedded in the finite element(FE) software DEFORM-3 D via user defined subroutine to simulate the hot compression and equal channel angular extrusion(ECAE) processes. The heterogeneous microstructure distributions at different deformation zones and the dislocation density evolution with competitive deformation mechanisms were captured.This study can provide a theoretical solution for the hot working problems of magnesium alloy.
基金Project(CSTC2009BA4065) supported by the Chongqing Natural Science Foundation,China
文摘For Gu-Ag alloy, an important parameter called workability in the forming process of materials can be evaluated by processing maps yielded from the stress-strain data generated by hot compression tests at temperatures of 700-850 °C and strain rates of 0.01-10 s-1. And at the true strain of 0.15, 0.35 and 0.55, respectively, the responses of strain-rate sensitivity, power dissipation efficiency and instability parameter to temperature and strain rate were studied. Instability maps and power dissipation maps were superimposed to form processing maps, which reveal the determinate regions where individual metallurgical processes occur and the limiting conditions of flow instability regions. Furthermore, the optimal processing parameters for bulk metal working are identified clearly by the processing maps.
基金Supported by the National Natural Science Foundation of China(21576036 and 21776035)
文摘In this paper, an efficient methodology for synthesizing the indirect work exchange networks(WEN) considering isothermal process and adiabatic process respectively based on transshipment model is first proposed. In contrast with superstructure method, the transshipment model is easier to obtain the minimum utility consumption taken as the objective function and more convenient for us to attain the optimal network configuration for further minimizing the number of units. Different from division of temperature intervals in heat exchange networks,different pressure intervals are gained according to the maximum compression/expansion ratio in consideration of operating principles of indirect work exchangers and the characteristics of no pressure constraints for stream matches. The presented approach for WEN synthesis is a linear programming model applied to the isothermal process, but for indirect work exchange networks with adiabatic process, a nonlinear programming model needs establishing. Additionally, temperatures should be regarded as decision variables limited to the range between inlet and outlet temperatures in each sub-network. The constructed transshipment model can be solved first to get the minimum utility consumption and further to determine the minimum number of units by merging the adjacent pressure intervals on the basis of the proposed merging methods, which is proved to be effective through exergy analysis at the level of units structures. Finally, two cases are calculated to confirm it is dramatically feasible and effective that the optimal WEN configuration can be gained by the proposed method.
基金supported by the National Natural Science Foundation of China(Grant Nos.11421063,11534002,and 51776178)the National Key Basic Research Program of China(Grant Nos.2012CB922104 and 2014CB921403)
文摘Energy is often partitioned into heat and work by two independent paths corresponding to the change in the eigenenergies or the probability distributions of a quantum system. The discrepancies of the heat and work for various quantum thermodynamic processes have not been well characterized in literature. Here we show how the work in quantum machines is differentially related to the isochoric, isothermal, and adiabatic processes. We prove that the energy exchanges during the quantum isochoric and isothermal processes are simply depending on the change in the eigenenergies or the probability distributions. However, for a time-dependent system in a non-adiabatic quantum evolution, the transitions between the different quantum states representing the quantum coherence can affect the essential thermodynamic properties, and thus the general definitions of the heat and work should be clarified with respect to the microscopic generic time-dependent system. By integrating the coherence effects in the exactly-solvable dynamics of quantum-spin precession, the internal energy is rigorously transferred as the work in the thermodynamic adiabatic process. The present study demonstrates that the quantum adiabatic process is sufficient but not necessary for the thermodynamic adiabatic process.
文摘In 1962, I graduated from the faculty of geophysics of Beijing University and was admitted to a postgraduate program at the CAS Institute of Geophysics after an entrance examination in the same year. During the past 30 years, I have been invariabl.y engaged in theoretic and applied research of the seismic wave and its epicenter.Since the early 1970s, my work has shifted to the epicentral process, applying research results to abstracting epicentral information from seismic wave data, "zero fre-
文摘After graduating from Zhejiang University in 1952, I came to work at the Institute of Petroleum Processing (which was renamed the Dalian Institute of Chemical Physics in 1959) under the CAS in Dalian City and served as a research chemist there. In the 1950s,my research interest was mainly concentrated on synthetic liquid fuels. After the discovery of a large oilfield in the Daqing area in 1960, a great impetus was brought to the
文摘The plastic cement belongs to a sort of polymer material, the chemical composition is very complex, and the plastic cement work-piece is generally manufactured by die press forming. Aimed at being difficult to control in parameters of forming process, the paper explored the humanoid based intelligence control strategy. In the paper, it made the anatomy in control puzzle resulted in uncertainty such as chemical component of plastic cement etc., summarized up the characteristic of cybernetics in forming process, researched on the humanoid based intelligence control strategy, and constructed the control algorithm of forming process in plastic cement work-piece. Taking the process experiment of temperature and pressure control as an example, it validated the good dynamic and static control quality through simulation of control algorithm constructed in this paper. The experimental results show that the control algorithm explored in this paper is reasonably available.
文摘A safety document management system, known as a Permit for Work (PFW) system is used commonly in the Power Industry to provide appropriate safety conditions for those working on the generating system. This paper investigates how a safety management process (+PFW) can be combined with a safety framework to enhance system effectiveness to ensure the requirements of users and suppliers can be met. While the paper makes some reference to the power industry, the concept is applicable to the management of systems in other domains.