Bayesian zero-failure reliability modeling and assessment method for multiple numerical control(NC) machine tools

A new problem that classical statistical methods are incapable of solving is reliability modeling and assessment when multiple numerical control machine tools(NCMTs) reveal zero failures after a reliability test. Thus, the zero-failure data form and corresponding Bayesian model are developed to solve the zero-failure problem of NCMTs, for which no previous suitable statistical model has been developed. An expert-judgment process that incorporates prior information is presented to solve the difficulty in obtaining reliable prior distributions of Weibull parameters. The equations for the posterior distribution of the parameter vector and the Markov chain Monte Carlo(MCMC) algorithm are derived to solve the difficulty of calculating high-dimensional integration and to obtain parameter estimators. The proposed method is applied to a real case; a corresponding programming code and trick are developed to implement an MCMC simulation in Win BUGS, and a mean time between failures(MTBF) of 1057.9 h is obtained. Given its ability to combine expert judgment, prior information, and data, the proposed reliability modeling and assessment method under the zero failure of NCMTs is validated.

Reliability Assessment for the Solenoid Valve of a High-Speed Train Braking System under Small Sample Size

Reliability assessment of the braking system in a high?speed train under small sample size and zero?failure data is veryimportant for safe operation. Traditional reliability assessment methods are only performed well under conditions of large sample size and complete failure data,which lead to large deviation under conditions of small sample size and zero?failure data. To improve this problem,a new Bayesian method is proposed. Based on the characteristics of the solenoid valve in the braking system of a high?speed train,the modified Weibull distribution is selected to describe the failure rate over the entire lifetime. Based on the assumption of a binomial distribution for the failure probability at censored time,a concave method is employed to obtain the relationships between accumulation failure prob?abilities. A numerical simulation is performed to compare the results of the proposed method with those obtained from maximum likelihood estimation,and to illustrate that the proposed Bayesian model exhibits a better accuracy for the expectation value when the sample size is less than 12. Finally,the robustness of the model is demonstrated by obtaining the reliability indicators for a numerical case involving the solenoid valve of the braking system,which shows that the change in the reliability and failure rate among the di erent hyperparameters is small. The method is provided to avoid misleading of subjective information and improve accuracy of reliability assessment under condi?tions of small sample size and zero?failure data.

Hierarchical Bayesian Estimation of the Products Reliability Based on Zero-Failure Data

With the development of science and technology, the products reliability is higher and higher. So for high reliability products, zero\|failure data situation appears often in the time ended reliability tests. In this paper, the hierarchical Bayesian estimation of the products reliability is given under the conditions of the Binomial distribution with zero\|failure data and the prior distribution of the reliability being quasi\|Beta distribution. The authors also give a practical calculating example using the theory.