Interphase migration and enrichment of lead and zinc during copper slag depletion

An interphase migration and enrichment model of lead and zinc during molten copper slag depletion was established.The occurrence of various components in copper slag was predicted using sulfur-oxygen potential calculations and confirmed through high-temperature experiments.The recovery rate of copper can reach 90.13%under the optimal conditions of 1200°C,an iron to silicon mass ratio of 1.0,3 wt.%ferrous sulfide,and a duration of 45 min.Lead(54.07 wt.%)and zinc(17.42 wt.%)are found in the flue dust as lead sulfate,lead sulfide,and zinc oxide,while copper matte contains lead(14.44 wt.%)and zinc sulfide(1.29 wt.%).The remaining lead and zinc are encapsulated as oxides within the fayalite phase.

Serum Zinc and Copper Level in Juvenile Idiopathic Arthritis (JIA) Patients and Its Correlation with Disease Duration-A Tertiary Hospital Study

Background: Juvenile Idiopathic Arthritis (JIA) is the most prevalent rheumatic disease in children. It is associated with abnormal levels of serum zinc (Zn) and copper (Cu) as during inflammation serum copper concentration increases and zinc decreases. Objective: To assess the serum Zn and Cu levels in different sub-types of JIA patients and their correlation with the disease duration. Methods: This cross-sectional study was conducted over twelve months at the Pediatric Rheumatology Division, Department of Paediatrics, Bangabandhu Sheikh Mujib Medical University. Sixty-nine JIA cases that fulfilled the International League of Association for Rheumatology (ILAR) criteria were taken as cases and age and sex-matched healthy children were considered as controls. The serum Zn and Cu tests were done using the spectrophotometric method with INDIKO PLUS Drug Analyzer. Data were recorded in a pre-designed questionnaire. Data were checked, verified and analyzed manually where continuous variables were analyzed using unpaired t-test and categorical variables using the ANOVA test. Pearson’s correlation coefficient test was used to see the correlation of serum zinc and copper levels with disease duration. Results: Boys were predominant in both case and control groups, with the majority within the 10 to 16-year-age group. Enthesitis-related arthritis (ERA) was the most common subtype followed by sJIA, Oligo JIA, Poly JIA (RF-) and unclassified subtypes. Disease duration was found less than 12 months in 30.4% of JIA patients. Serum analysis revealed a statistically significant reduction in mean zinc levels and increased copper levels in JIA patients compared to controls. This study observed a negative correlation between serum zinc levels and disease duration, whereas serum copper levels exhibited a positive correlation with disease duration. Conclusion: In conclusion, this study revealed that JIA patients exhibit alterations in serum zinc and copper levels. Serum copper levels showed a positive correlation and serum zinc levels showed a negative correlation with the duration of the disease.

Optimization of copper extraction for bioleaching of complex Cu-polymetallic concentrate by moderate thermophiles

Effects of initial pH, temperature, liquid volume, rotation speed, galvanic interaction （pyrite ratio） and pulp density on bioleaching of complex Cu-polymetallic concentrate were investigated. The results indicated that the copper extraction at pH 1.5 was 1.5 and 1.4 times that at pH 1.0 and pH 2.0 respectively. The copper extraction obtained at 45 ℃ was 1236.8%higher than that at 50 ℃. With the increase of rotation speed or the decrease of liquid volume, copper extraction was improved obviously. Copper extraction was improved gradually with the increase of pyrite ratio. However, when the ratio was higher than 20.0%, no further increase in copper extraction was observed. And the statistically significant interactive effects on copper extraction were found between temperature and pH, and temperature and pyrite ratio.

Atmospheric oxygen-rich direct leaching behavior of zinc sulphide concentrate

The leaching behavior of main metallic sulphides in zinc concentrate under atmospheric oxygen-rich direct leaching conditions was studied through mineralogical analysis. The results show that the sulphides dissolve obviously except pyrite. Based on the relationship between elemental sulfur and the residual sulphides in the leaching residue, the dissolution of sphalerite, chalcopyrite, covellite and galena is assumed to follow the indirect oxidation reactions, where the acidic dissolution takes place firstly and then the released H2S transfers from the mineral surface into bulk solution and is further oxidized into elemental sulfur. The interface chemical reaction is further supposed as the controlling step in the leaching of these sulphides. The direct electrochemical oxidation reactions are assumed to contribute to the dissolution of pyrrhotite, which is controlled by the diffusion through elemental sulfur layer.

Leaching Behavior of Complex Copper Sulphide Concentrate with Ferric Chloride by Microwave Irradiation

Microwave assisted leaching of complex copper sulphide concentrate with ferric chloride was investigated, and its mechanism was analyzed. The results show that the leaching rate by microwave irradiation heating is much faster than that by conventional heating.

Pressure acid leaching of zinc sulfide concentrate

Effects of particle size of the zinc sulfide concentrate,leaching temperature,solid-to-liquid ratio and additive amount on pressure acid leaching process of the zinc sulfide concentrate were studied.The results indicate that the additive can improve the reaction kinetics and the conversion rate.And sulfur can be successfully separated from the zinc sulfide concentrate as elemental sulfur.The reasonable experiment parameters are obtained as follows:the leaching temperature 150℃,oxygen partial pressure 1 MPa,additive amount 1%,solid-to-liquid ratio 1:4,leaching time 2 h,initial sulfuric acid concentration 15%,and particle size less than 44μm.Under the optimum conditions,the leaching rate of the zinc can reach 95%and the reduction rate of the sulfur can reach 90%.

Leaching of a copper flotation concentrate with ammonium persulfate in an autoclave system

The leaching behavior of a copper flotation concentrate was investigated using ammonium persulfate （APS） in an autoclave systee. The decomposition products of APS, active oxygen, and acidic medium were used to extract metals from the concentrate. Leaching experiments were performed to compare the availability of APS as an oxidizing agent for leaching of the concentrate under atmospheric conditions and in an autoclave system. Leaching temperature and APS concentration were found to be important parameters in both leaching systems. Atmospheric leaching studies showed that the metal extractions increased with the increase in APS concentration and temperature （up to 333 K）. A similar tendency was determined in the autoclave studies up to 423 K. It was also determined that the metal extractions decreased at temperatures above 423 K due to the passivation of the particle surface by molten elemental sulfur. The results showed that higher copper extractions could be achieved using an autoclave system.

Recovery of gallium from zinc concentrate by pressure oxygen leaching

Zinc concentrate with high gallium content is one of the main resources of gallium.The gallium presents in the form of isomorphism in tetrahedron coordination with sulfur in sphalerite.The research was to investigate the amenability of zinc concentrate with high gallium to pressure oxygen leaching.The particle size,sulfuric acid concentration,oxygen partial pressure,additive amount,and time of reaction were studied.The extraction yields of gallium and zinc are 86%and 98%,respectively.The optimal condition is 100 g of zinc concentrate with particle size smaller than 38 lm,sulfuric acid concentration150 g L-1,leaching temperature 150℃,leaching time120 min,oxygen partial pressure 0.7 MPa,additive amount of 0.2 wt%.

Removal of copper from molybdenite concentrate by mesophilic and extreme thermophilic microorganisms

Mixed mesophilic and extreme thermophilic bioleaching were evaluated to remove copper from the molybdenite concentrate.Bioleaching tests were carried out in shake flasks and in a 50-L bioreactor.The shake flask tests were performed with different inoculum size,solids density,pH.and temperature in order to identify optimum conditions.The highest amount of copper elimination,75%was obtained with extreme thermophilic microorganisms(at 12%inoculation,10%solids,65℃and a pH of 1.5).The highest copper elimination by mesophilic microorganisms was 55%(at 12%inoculation,5%solids,30℃at pH 2).The optimum conditions in shake flask tests were applied to 7 days batch tests in a50-L bioreactor.Extreme thermophilic experiment gave the best copper elimination of 60%(at 12%inoculation,10%solids,65℃and pH 1.5).Mesophilic test removed 50%of the copper(at 12%inoculation,10%solids,35℃at pH 2).

Concentrations of copper, zinc and manganese in Tree Sparrow (Passer montanus) at Jixi, Heilongjiang Province, China

Concentrations of copper （Cu）, zinc （Zn） and manganese （Mn） were measured in four tissues of Tree Sparrow （Passer montanus） from three sites in Heilongjiang province, China, during four seasons. Among the four measured tissues （primary feathers, liver, heart, and pectoral muscle）, the highest concentrations were found in feathers （Zn） or liver （Cu and Mn）, and the lowest concentrations were in muscle, except Cu. For Mn, mean concentrations of the birds from the three study sites were, in decreasing order： Didao mining area （DMA） 〉 urban district of Jixi （UDJ） 〉 Phoenix Mountain national nature reserve （PMR, the reference site）, but not for Zn and Cu. There were significant differences between metal concentrations at the three sites, but differences were not significant for Mn （in muscle and feathers） and Cu （in feathers）. For most elements, the mean concentrations were greatest in summer.

Molybdenum removal from copper ore concentrate by sodium hypochlorite leaching

The removal of molybdenum from a copper ore concentrate by sodium hypochlorite leaching was investigated. The results show that leaching time,liquid to solid ratio,leaching temperature,agitation speed,and sodium hypochlorite and sodium hydroxide concentrations all have a significant effect on the removal of molybdenum.The optimum process operating parameters were found to be：time,4 h;sodium hydroxide concentration,10%;sodium hypochlorite concentration,8%;liquid to solid ratio,10：1;temperature,50℃;and, agitation speed,500 r/min.Under these conditions the extraction of molybdenum is greater than 99,9%and the extraction of copper is less than 0.01%.A shrinking particle model could be used to describe the leaching process.The apparent activation energy of the dissolution reaction was found to be approximately 8.8 kJ/mol.

Removal of Metallic Impurities from Off-Grade Copper Concentrate in Alkaline Solution

The removal of metallic impurities from off-grade copper concentrate was investigated in alkaline solution with H2O2. The analysis results of XRD and SEM-EDS revealed the oxidative mechanisms of all sulfides. The influence of various parameters of alkaline leaching were investigated including concentrations of sodium hydroxide and hydrogen peroxide, liquid to solid ratio, leaching time and temperature. The results showed that the removal rate of Mo, As and Zn were increased with increasing leaching time and H2O2 concentration, and that the removal rate of Mo, As and Zn were firstly increased and then slightly decreased with increasing liquid to solid ratio, temperature and NaOH concentration, respectively. More than 95% Mo, 94% As, and 94 % Zn are removed from the off-grade concentrate under the optimum conditions, while only 1.7% Cu is dissolved. These optimum conditions were sodium hydroxide 1.5 mol/L, hydrogen peroxide 1.0 mol/L, temperature 50°C, liquid to solid ratio 5/1 mL/g and leaching time 5 h.

Influence of Ferric and Ferrous Iron on Chemical and Bacterial Leaching of Copper Flotation Concentrates

The effects of ferrous and ferric iron as well as redox potential on copper and iron extraction from the copper flotation concentrate of Sarcheshmeh, Kerman, Iran, were evaluated using shake flask leaching examinations. Experiments were carried out in the presence and absence of a mixed culture of moderately thermophile microorganisms at 50?C. Chemical leaching experiments were performed in the absence and presence of 0.15 M iron (ferric added medium, ferrous added medium and a mixture medium regulated at 420 mV, Pt. vs. Ag/AgCl). In addition, bioleaching experiments were carried out in the presence and absence of 0.1 M iron (ferric and ferrous added mediua) at pulp density 10% (w/v), inoculated bacteria 20% (v/v), initial pH 1.6, nutrient medium Norris and yeast extract addition 0.02% (w/w). Abiotic leaching tests showed that the addition of iron at low solution redox potentials significantly increased the rate and extent of copper dissolution but when ferric iron was added, despite a higher initial rate of copper dissolution, leaching process stopped. Addition of both ferrous and ferric iron to the bioleaching medium levelled off the copper extraction and had an inhibitory effect which decreased the final redox potential. The monitoring of ferrous iron, ferric iron and copper extraction in leach solutions gave helpful results to understand the behaviour of iron cations during chemical and bacterial leaching processes.

SELECTIVE COPPER REMOVAL FROM CUPRIFEROUS GOLD CONCENTRATE

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Effect of Flotation Reagents on the Cake Moisture of Copper Concentrate

The effect of reagents used in separating chalcopyrite from pyrite on the cake moisture of the copper concentrate at Daye Iron Mine Mineral Processing Plant was investigated. The results showed that the dosage of lime used for depressing pyrite was the main factor that increased the filter cake moisture of copper concentrate. With increasing the dosage of lime, the cake moisture of copper concentrate increased sharply. The cause was concluded to be the addition of lime to the pulp, which resulted in the formation of floc and a high pH value. The collector Z-200#, used for collecting chalcopyrite, had, as well, an adverse effect on the cake moisture of copper concentrate, but its effect was inferior in respect to that of lime. The cake moisture of copper concentrate can be decreased by changing the method with which lime is added and the pH value of pulp is regulated. The experiment results showed that the sulfuric acid was the best regulator. When the clarified liquor of lime was used as a depressant and the pH value of the pulp was regulated to 6.5€*7.0 by adding sulfuric acid, the cake moisture of copper concentrate was reduced from 15.49% to 13.13%. The examination of chalcopyrite surface by using ESCA (Electron Spectroscopy for Chemical Analysis) showed that calcium sulfate and iron hydroxide had formed on the surface of chalcopyrite when lime was added to the pulp. The formation of calcium sulfate and iron hydroxide on its surface increased the hydrophilicity of chalcopyrite so that its cake moisture increased. The addition of sulfuric acid to the pulp not only removed the calcium sulfate, but also reduced the concentration of iron hydroxide on the surface of chalcopyrite so that the cake moisture of copper concentrate was decreased.

Pig Compost Use on Zinc and Copper Concentrations in Soils and Corn Plants

The use of pig compost (PC) in agricultural land has increased in Chile in the last years. This organic amendment is a valuable nutritional source for crops, but its applying must be done in a controlled manner since it exhibited high copper (Cu) and zinc (Zn) concentrations. A short-term field experiment was conducted out to study the effects of increasing PC rates on the production and quality corn crop in two soils located at south central Chile. Five treatments were evaluated: control without fertilization (C), conventional fertilization (CF) (350 kg N ha-1), and three increasing PC rates (15.33, 30.65, and 61.31 Mg&middotha-1, corresponding to 350, 700, and 1400 kg N ha-1, respectively) in a split plot design with four replicates. The overall results indicated that dry matter production, grain yield, and plant Zn and Cu concentrations were similar among fertilization sources and rates. Extractable soil Zn concentration exhibited a rate-related increase of PC in both locations, while Cu concentration exhibited this behavior only at the soil located in Chillan. Nevertheless, the values obtained were below of those considered phytotoxic levels. Therefore, the contribution of Zn and Cu through PC applying at different rates to the soils studied showed a slight affect in soil extractable Zn and Cu values without negatively effects on quantity and quality corn crop. The organic amendment applied can be a good and cheaper substitute to conventional fertilization, although further monitoring of Zn and Cu soil levels should be carried out to avoid any environmental risk.

Recovery of Copper from Copper Sulfide Concentrate by Sulfation Roasting

Sulfation roasting was studied to extract copper from the copper sulfide concentrate. Sodium sulfite was added as sulfation agent to the copper sulfide concentrate during roasting in this study. Sulfur removal rate at different roasting temperatures was investigated, and the effects of roasting temperature, roasting time, and the amount of sodium sulfite on copper extraction were studied. Copper extraction higher than 96% was achieved at optimum roasting conditions.

Argentinean Copper Concentrates: Structural Aspects and Thermal Behaviour

In Argentina, there are many sources of copper concentrates. Some of them are currently in operation, while others are in the exploration stage. All copper concentrates produced are exported to other countries for copper refinement and to create various finished products. It is desirable that in the near future, these copper concentrates be processed in an Argentinean industrial plant. The aim of this paper was to present the results of a characterisation study carried out on five different copper concentrate samples. The thermal decomposition of the copper concentrates was determined by differential thermal analysis and thermogravimetry (DTA TG). The information was correlated with the chemical composition and the mineralogical phases of the samples identified by X-ray diffraction. A melting test at temperatures of up to 1300℃ was performed to complete the study of the concentrate’s behaviour during heating. After the test, all of the samples were observed by light and electronic scanning microscopy to identify the different phases generated under high-temperature conditions.

A Fuzzy Logic Model to Predict the Bioleaching Efficiency of Copper Concentrates in Stirred Tank Reactors

Multiplicity of the chemical, biological, electrochemical and operational variables and nonlinear behavior of metal extraction in bioleaching environments complicate the mathematical modeling of these systems. This research was done to predict copper and iron recovery from a copper flotation concentrate in a stirred tank bioreactor using a fuzzy logic model. Experiments were carried out in the presence of a mixed culture of mesophilic bacteria at 35° C, and a mixed culture of moderately thermophilic bacteria at 50° C. Input variables were method of operation (bioleaching or electrobioleaching), the type of bacteria and time (day), while the recoveries of copper and iron were the outputs. A relationship was developed between stated inputs and the outputs by means of “if-then” rules. The resulting fuzzy model showed a satisfactory prediction of the copper and iron extraction and had a good correlation of experimental data with R-squared more than 0.97. The results of this study suggested that fuzzy logic provided a powerful and reliable tool for predicting the nonlinear and time variant bioleaching processes.