The Influence of Microscopic Fungi on Chromated Galvanized Zinc Coatings

A solution containing Cr(VI), Cr(NO3)3 and its complex with an organic acid as well as several commercial solutions containing Cr(III) complexes with an organic acid and additionally CO2+, F-, SO42- ions were used for the studies. Results of the studies obtained in the following commercial solutions: Likonda 2AT, Cr(NO3)3 + malonic acid;Likonda 3Cr5 and Likonda 3CrMC are discussed. Steel coated with chromated Zn coatings was contaminated by some microscopic fungi. The variety of fungi on chromated plates diminished, however the propagules of fungi did not disappear completely. The Likonda 3Cr5 solution diminishes fungi contamination on chromated steel most effectively. In water used to rinse the surface of chromated plates the number of fungi propagules was detected to be higher as compared to that on the plate surface. The least quantity of fungi propagules was detected in water used to rinse plates coated in the Likonda 3Cr5 solution. The main part of fungi detected on chromated plates treated in the Likonda 3Cr5 solution were the fungi of Cladosporium species (C.herbarum, C.cladosporioides). The latter species also dominated on chromated plates coated with zinc and treated with the other solution. It should be mentioned, that on these plates chromated in this solution, Actinomycetes of the Streptomyces group were abundant. After comparison of surfaces of the plates treated in four solutions it has been determined that the surface of the plates treated in the Likonda 3Cr5 passivation solution and exposed to modelling conditions changed least of all. It has been noticed that on the subject studied white porous rust accumulates, the intensity of this process on the surface studied determines both the probability of corrosion and the resistance of the used safety means to the external factors.

Rational screening of metal coating on Zn anode for ultrahigh-cumulative-capacity aqueous zinc metal batteries

Aqueous zinc metal batteries feature intrinsic safety,but suffer from severe dendrite growth and water-derived side reactions.Many metal coatings have been explored for stabilizing Zn metal anode via a trialand-error approach.Here,we propose an exercisable way to screen the potential metal coating on Zn anodes in view of de-polarization effect and dendrite-suppressing ability theoretically.As an output of this screening,cadmium(Cd) metal is checked experimentally.Therefore,symmetric ZnllZn cells using Cd coated Zn(Zn@Cd) exhibit an ultra-long cycle life of 3500 h(nearly 5 months) at a high current density of 10 mA cm^(-2),achieving a record-high cumulative capacity(35 A h cm^(-2)) compared to the previous reports.The full cells of Zn@Cd‖MnO_(2) display a markedly improved cycling performance under harsh conditions including a limited Zn supply(N/P ratio=1.7) and a high areal capacity(3.5 mA h cm^(-2)).The significance of this work lies in not only the first report of Cd coating for stabilizing Zn metal anode,but also a feasible way to screen the promising metal materials for other metal anodes.

NON-CHROMATE CONVERSION COATING TREATMENT FOR MAGNESIUM ALLOY

A no pollution organic acid based conversion coating solution MIS. No.1 has been examined as to its suitability as possible replacement for chromate containing formulations on magnesium alloys. Investigations have concentrated on the formation of passive film from simple MIS. No.1 solution using immersion. The morphology of passivated surfaces was examined using scanning electron microscopy (SEM). The corrosion resistance of the passivated surfaces and the painted surface was assessed using electrochemical techniques as well as humidity and salt fog tests. It was concluded that the surface treatment magnesium alloy by MIS.No.1 solution is more effective than that by chromate coating treatment, and the MIS.No.1 coating is also suitable for painting's pretreatment.

STUDIES OF LOW-CONCENTRATION CHROMATE PASSIVE FILM FOR ZINC-BASED ALLOY COATED STEEL WIRES

The corrosion resistance of a low concentration chromate passive film for zinc based alloy coated steel wires was assessed by salt spray and electrochemical corrosion tests. XPS and AES analyses showed that the composition of such chromate passive film was S 5 5, Na 3 4, C 11 8, Ti 7 9, O 41 6, Cr 13 7, Zn 16 0.

Performance of Tannin/Glycerol-Chromate Hybrid Conversion Coating on Aluminium

A smart hybrid conversion coating has been developed. Modifications of coating solutions with poly-hydroxyl organic materials to reduce the usual mud cracking pattern characteristics of chromate conversion coatings (CCCs) and improve its ability to release inhibitors to corroding sites have been achieved. The smart functionalised chromate conversion coating (SFCCC), developed on aluminium substrate has undergone laboratory checks and commercial runs under factory conditions confirmed its potency in improving corrosion resistance and paint adhesion to metal surfaces. In-service performance of the coating in the past three years is excellent.

Corrosion resistance of cerium-doped zinc calcium phosphate chemical conversion coatings on AZ31 magnesium alloy

Zinc calcium phosphate （Zn-Ca-P） coating and cerium-doped zinc calcium phosphate （Zn-Ca-Ce-P） coating were prepared on AZ31 magnesium alloy. The chemical compositions, morphologies and corrosion resistance of coatings were investigated through energy-dispersive X-ray spectroscopy （EDS）, X-ray photoelectron spectroscopy （XPS）, X-ray diffraction （XRD）, electron probe micro-analysis （EPMA） and scanning electron microscopy （SEM） together with hydrogen volumetric and electrochemical tests. The results indicate that both coatings predominately contain crystalline hopeite （Zn3（PO4）2·4H2O）, Mg3（PO4）2 and Ca3（PO4）2, and traces of non-crystalline MgF2 and CaF2. The Zn-Ca-Ce-P coating is more compact than the Zn-Ca-P coating due to the formation of CePO4, and displays better corrosion resistance than the Zn-Ca-P coating. Both coatings protect the AZ31 Mg substrate only during an initial immersion period. The micro-galvanic corrosion between the coatings and their substrates leads to an increase of hydrogen evolution rate （HER） with extending the immersion time. The addition of Ce promotes the homogenous distribution of Ca and formation of hopeite. The Zn-Ca-Ce-P coating has the potential for the primer coating on magnesium alloys.

Synthesis and characterization of LiFePO_4 coating with aluminum doped zinc oxide

Aluminum doped zinc oxide （AZO）, as an electrically conductive material, was applied to coating on the surface of olivine-type LiFePO4 synthesized by solid-state method. The charge-discharge test results show that the rate performance and low-temperature performance of LiFePO4 are greatly improved by the surface treatment. Even at 20C rate, the discharge specific capacity of 100.9 mA.h/g was obtained by the AZO-coated LiFePO4 at room temperature. At -20 ℃, the discharge specific capacity at 0.2C for un-coated LiFePO4 and the coated one are 50.3 mA.h/g and 119.4 mA.h/g, respectively. It should be attributed to the electrically conductive AZO-coating which increases the electronic conductivity of LiFePO4. Furthermore, the surface-coating increases the tap-density of LiFePO4. The results indicate that the AZO-coated LiFePO4 is a good candidate of cathode material for applying in lithium power batteries.

Towards advanced zinc anodes by interfacial modification strategies for efficient aqueous zinc metal batteries

Developing sustainable and clean energy sources(e.g.,solar,wind,and tide energy)is essential to achieve the goal of carbon neutrality.Due to the discontinuous and inco nsistent nature of common clean energy sources,high-performance energy storage technologies are a critical part of achieving this target.Aqueous zinc metal batteries(AZMBs)with inherent safety,low cost,and competitive performance are regarded as one of the promising candidates for grid-scale energy storage.However,zinc metal anodes(ZMAs)with irreversible problems of dendrite growth,hydrogen evolution reaction,self-corrosio n,and other side reactions have seriously hindered the development and commercialization of AZMBs.An increasing number of researchers are focusing on the stability of ZMAs,so assessing the effectiveness of existing research strategies is critical to the development of AZMBs.This review aims to provide a comprehensive overview of the fundamentals and challenges of AZMBs.Resea rch strategies for interfacial modification of ZMAs are systematically presented.The features of artificial interfacial coating and in-situ interfacial coating of ZMAs are compared and discussed in detail,as well as the effect of modified interfacial ZMA on the full-battery performance.Finally,perspectives are provided on the problems and challenges of ZMAs.This review is expected to offer a constructive reference for the further development and commercialization of AZMBs.

Electrochemical evaluation of zinc and magnesium alloy coatings deposited on electrogalvanized steel by PVD

Zinc alloy coating attracted much attention due to its high anti-corrosive properties.Particularly,zinc alloy coatings containing magnesium was considered a promising metallic alloy due to a remarkable improvement of corrosion resistance.The proper magnesium content for Zn-Mg alloy coatings was studied.The samples were prepared using thermal evaporation method.The influence of Zn-Mg alloy coating on corrosion resistance was evaluated using immersion test,potentiodynamic test,and galvanic test in 3% NaCl solution at room temperature.The results show that the corrosion resistance of Zn-Mg alloy coatings is strongly dependent on magnesium content.Corrosion potential decreases with increasing magnesium content,whereas current density increases up to 15% magnesium content,and passivity region was found only in Zn-Mg coatings.

MXene-assisted polymer coating from aqueous monomer solution towards dendrite-free zinc anodes

Coating polymer on the surface is an effective way to realize functional modification of the materials for diverse applications,which has been proved to enhance the stability of metal anodes in batteries.However,given the limited operability of coating from polymer dispersions,it is imperative to develop simple aqueous-based strategies from monomers for versatile polymer coating.Herein,a Ti_(3)C_(2)Tx MXene-assisted approach is proposed to construct polymer coating on zinc metal surfaces directly from the aqueous solution of monomers in an ice bath.By combining a doctor-blading method with spontaneous polymerization of monomers on the substrates at room temperature,a uniform,adhesive,and versatile coating layer assisted by a small amount of MXene is produced in one step.Additionally,MXene nanosheets serve as nanofillers to further enhance the mechanical strength and ionic conductivity of the polymer coating.Benefiting from good film formation and improved interfacial contact,the coated zinc anode exhibits a long cycling lifespan of over 1900 h.The assembled full cells show excellent cycling stability with a high capacity retention of 85.0%at 16 A g^(-1)over 2600 cycles.This work provides a simple and efficient way to produce polymer coatings directly from monomers,which may give new insights into design multifunctional polymer coatings for various applications.

Properties of Al/Conductive Coating/α-PbO2-CeO2-TiO2/β-PbO2-WC-ZrO2 Composite Anode for Zinc Electrowinning

The properties of Al/conductive coating/α-PbO2-CeO2-TiO2/β-PbO2-WC-ZrO2 composite anode for zinc electrowinning were investigated. The electrochemical performance was studied by Tafel polarization curves（Tafel）, electrochemical impedance spectroscopy（EIS） and corrosion rate obtained in an acidic zinc sulfate electrolyte solution. Scanning electron microscopy（SEM）, X-ray diffraction（XRD）, and energy dispersive X-ray spectroscopy（EDXS） were used to observe the microstructural features of coating. Anodes of Al/conductive coating/α-PbO2-CeO2-TiO2/β-PbO2, Al/conductive coating/α-PbO2-CeO2-TiO2/β-PbO2-WC, Al/conductive coating/α-PbO2-CeO2-TiO2/β-PbO2-ZrO2, and Pb-1%Ag anodes were also researched. The results indicated that the Al/conductive coating/α-PbO2-CeO2-TiO2/β-PbO2-WC-ZrO2 showed the best catalytic activity and corrosion resistant performance; the intensity of diffraction peak exhibited the highest value as well as a new PbWO4 phase; the content of WC and ZrO2 in coating showed the highest value as well as the finest grain size.

Growth and corrosion resistance of molybdate modified zinc phosphate conversion coatings on hot-dip galvanized steel

The modified zinc phosphate conversion coatings(ZPC) were formed on hot-dip galvanized(HDG) steel when 1.0 g/L sodium molybdate were added in a traditional zinc phosphate solution. The growth performance and corrosion resistance of the modified ZPC were investigated by SEM, open circuit potential(OCP), mass gain, potentiodynamic polarization and electrochemical impedance spectroscopy(EIS) measurements and compared with those of the traditional ZPC. The results show that if sodium molybdate is added in a traditional zinc phosphate solution, the nucleation of zinc phosphate crystals is increased obviously; zinc phosphate crystals are changed from bulky acicular to fine flake and a more compact ZPC is obtained. Moreover, the mass gain and coverage of the modified ZPC are also boosted. The corrosion resistance of ZPC is increased with an increase in coverage, and thus the corrosion protection ability of the modified ZPC for HDG steel is more outstanding than that of the traditional ZPC.

Corrosion behavior of sintered zinc-aluminum coating in NaCl solution

Sintered zinc aluminum coating (SZAC) was prepared using zinc flakes, aluminum flakes and CrO 3 as main raw materials. The corrosion behavior of SZAC in 3.5%NaCl solution was studied by means of SEM, EDS, EIS and so on. Results indicate that aluminum corroded in advance of zinc to produce speculate or spherical substances, which attaches to SZAC and adds mass to it. Corrosion production passivates metal powders in SZAC, causes E corr of SZAC to increase gradually, and causes the arising of the third time constant in EIS, which corresponds to the insulation of corrosion production.

Effect of Rare Earth on the Corrosion-Resisting Performance of Zinc-Based Alloy Coatings

The corrosion behavior of coatings of pure zinc and Zn-Al,Zn-Al-RE alloys in NaCl solu- tions was studied by salt-spray experiments,even corrosion experiments and electrochemical measurements of bi-directional polarization curves and a.c.impedance in weak polarization region consistent regularities were obtained by these different methods,viz.,the corrosion resistance of Zn could be enhanced by alloying it with Al,and particularly with Al-RE.The causes of enhancement of corrosion resistance by RE were also discussed.

The Alternative Coating Method For Zinc Phosphate Coating before Cold Deformation of High Carbon Steel Wires

The metal surfaces are passed through the pretreatment steps before being subjected to the coating process.One of these steps is zinc phosphate coating.The present process has many disadvantages such as the high number of digits,the difficult and high cost of disposal of the formed sludge,and not being an environmentally friendly approach.In this study,which we planned as an alternative coating for zinc phosphate coating,the effects on the wire were studied by working with stearates in order to be sensitive to the environment.Dipping method was used to compare different pH,time,temperature and concentrations of the obtained data with the zinc phosphate coating.With the alternative coating,the coating time can be reduced.Coating process;it can be completed in 3 stages by alternative coating method while it is finished in 7 steps in zinc phosphate process with surface cleaning.In addition,the corrosion resistance with alternative coating increased and cost decreased by 70-80%.Thus,it has been understood that the alternative coating is a coating type superior to zinc phosphate coating.

Dual Bath Electrodeposition of Alternate Multilayer Coatings of Zinc and Nickel Deposits

The synthesis of zinc and nickel alternate multilayer coatings produced by successive deposition from dual baths containing a revised zinc sulphate electrolyte and a new developed nickel bath has been investigated. Smooth and uniform zinc-nickel compositionally modulated multilayered (CMM) coatings with different multilayer configurations were obtained. The surface and cross-sectional morphologies of samples were examined using scanning electron microscopy (SEM). Cross-sectional morphology showed the layered structure of the coatings clearly.

Microstructure and Performances of Nanocrystalline Zinc-nickel Alloy Coatings

Nanocrystalline zinc-nickel alloy coatings were deposited from an alkaline zincate bath contained an organic additive that can reduce polarization and a complexing agent. SEM and TEM observations and XRD analysis were performed to examine the microstructure and phase composition of the coatings. The nickel content in deposits is 12.0-14.7% and the coating is consisted of single nanocrystalline y-phase structure (Ni5Zn2i), with grain average grain size about 15nm. The nanocrystalline zinc-nickel alloy coatings have better corrosion resistance, less bnttleness and higher microhardness than the conventional zinc coatings.

Effect of heat diffusion on properties of zinc-aluminum coating on AZ91D magnesium alloys

A protecting zinc and aluminum coating on the surface of AZ91D magnesium alloys was obtained by thermal spraying to improve the corrosion and wear resistance performances. In order to enhance the combination between magnesium alloy matrix and zinc and aluminum coating, the sample was heat-treated at 300℃for 2 h, then, the cross-section patterns, XRD pattern, micro-hardness, wear and corrosion resistance abilities were researched. The results indicate that the interface between the coating and substrate is metallurgical bond, and a transitional fusion layer is formed by diffusion. The micro-scale abrasion test and polarization test in 3% NaCl solution show that the diffusion-treated specimen has better wear and corrosion resistance performances in comparison with the undiffusion-treated and substrate magnesium alloys; in addition, it has relatively higher micro-hardness than the undiffusion-treated magnesium alloys.

CeO_2/Zn NANOCOMPOSITE COATING BY ELECTRODEPOSITION

The nanocomposite coating is obtained by electrochemical deposition of the zinc plating solution with ceria nanoparticles (mean diameter 30 nm). The effect of ceria nanoparticles on the electrodeposited zinc coating is stu died by weight loss test, inductively copuled plasma quantometer (ICP), scanning electron microscopy (SEM) and X ray diffraction (XRD), respectively. It is found that under the same electrodeposition conditions, the corrosion resistance of the nanocomposite coating increases obviously while that of the micron composite coating only improves slightly; The ceria content of the nanocomposite coating is more than that of the micron composite coating. Ceria nanoparticles modify the surface morphology and crystal structure of the zinc matrix in correlation with the increase of corrosion resistance.