Performance comparisons between organic and inorganic zinc rich paints (ZRPs) were carried out. Electrochemical impedance spectroscopy (EIS) measurements were used to assess the corrosion prevention performance of the...Performance comparisons between organic and inorganic zinc rich paints (ZRPs) were carried out. Electrochemical impedance spectroscopy (EIS) measurements were used to assess the corrosion prevention performance of the ZRP coatings. The results show that during the cathodic protection period the potentials of the epoxy systems are less negative than those of the silicate system. For the zinc rich ethyl silicate paints, the initial values of the resistance through the binder and the charge transfer resistance associated with zinc dissolution are several orders of magnitude lower than those of the organic zinc paints, while the initial values of the capacitance due to the binder layer between Zn dust and the double layer capacitance for zinc dissolution are several orders of magnitude higher than those of the organic zinc paints. Furthermore, the deterioration with time of capability of the zinc particles in the paint to provide cathodic protection to the steel was interpreted.展开更多
The influence of surface roughness on the performance of zinc rich paint(ZRP) coatings was studied. Electrochemical impedance spectroscopy(EIS) measurements were used to assess the corrosion prevention performance of ...The influence of surface roughness on the performance of zinc rich paint(ZRP) coatings was studied. Electrochemical impedance spectroscopy(EIS) measurements were used to assess the corrosion prevention performance of the ZRP coatings. Furthermore, the EIS data of the steel ZRP sea water system were interpreted according to equivalent circuit models and the corresponding parameters were derived to assess the coating deterioration with time. The results show that the rougher surface favors better protection effect of the ZRP coatings. The protection potential of ZRP coatings for the standards and codes of practice is -0.78 V(vs SCE).展开更多
The zinc-rich epoxy cathodic protection coating is the most widely used anticorrosion material for marine steel.However,traditional conductive fillers lack the intelligent self-healing effect,which limits the long-ter...The zinc-rich epoxy cathodic protection coating is the most widely used anticorrosion material for marine steel.However,traditional conductive fillers lack the intelligent self-healing effect,which limits the long-term anticorrosion performance.Herein,with uniform carbon-coated ZnS(ZnS@C)nanoballs as the smart active release filler,we propose an anticorrosive and self-healing zinc-rich maleic anhydride epoxy coating.Due to the high pore filling efficiency of the nanoballs,the water vapor transmission rate of the coating with an initial corrosion efficiency of 99.92%and a low-frequency impedance of|Z|f=10mHz=3.88×10^(10) Ω·cm^(2),was reduced by 52%.The carbon-shell of the nanoball increases electron transmission paths in the coating and improves conductivity by nearly two orders of magnitude,which effectively activates more Zn-sites and extends the cathodic protection time.Moreover,once the steel-substrate undergoes regional corrosion,the SO_(4)^(2-)hydrolyzes from the ZnS-core of the nanoball and reacts with iron ions on the corroded area accurately and intelligently to fill the gap and self-heals into a new dense barrier layer(Fe_(2)(SO_(4))_(3),etc.),which significantly improves the shielding protection ability during the long-term usage of the coating.The effective anticorrosion time of the proposed coating could be up to 3,400 h.展开更多
Epoxy zinc rich coatings containing clay nanoparticles were prepared and the effect of clay content on the cathodic protection performance of the coatings was evaluated by electrochemical impedance spectroscopy（EIS）...Epoxy zinc rich coatings containing clay nanoparticles were prepared and the effect of clay content on the cathodic protection performance of the coatings was evaluated by electrochemical impedance spectroscopy（EIS） and immersion test. Open circuit potential（OCP） measurements and immersion tests were also carried out to better understand the behavior of zinc rich coating. EIS and OCP measurements showed that addition of 1 wt% clay improved the cathodic protection duration and sacrificial properties of the epoxy zinc rich coating. Transmission electron microscopy（TEM） photographs confirmed that clay nanoparticles were successfully dispersed in the coating matrix loaded with 1 wt% clay. Immersion test results indicated that addition of 1 wt% clay nanoparticles in zinc rich epoxy coatings increased the cathodic protection ability of coatings.展开更多
文摘Performance comparisons between organic and inorganic zinc rich paints (ZRPs) were carried out. Electrochemical impedance spectroscopy (EIS) measurements were used to assess the corrosion prevention performance of the ZRP coatings. The results show that during the cathodic protection period the potentials of the epoxy systems are less negative than those of the silicate system. For the zinc rich ethyl silicate paints, the initial values of the resistance through the binder and the charge transfer resistance associated with zinc dissolution are several orders of magnitude lower than those of the organic zinc paints, while the initial values of the capacitance due to the binder layer between Zn dust and the double layer capacitance for zinc dissolution are several orders of magnitude higher than those of the organic zinc paints. Furthermore, the deterioration with time of capability of the zinc particles in the paint to provide cathodic protection to the steel was interpreted.
文摘The influence of surface roughness on the performance of zinc rich paint(ZRP) coatings was studied. Electrochemical impedance spectroscopy(EIS) measurements were used to assess the corrosion prevention performance of the ZRP coatings. Furthermore, the EIS data of the steel ZRP sea water system were interpreted according to equivalent circuit models and the corresponding parameters were derived to assess the coating deterioration with time. The results show that the rougher surface favors better protection effect of the ZRP coatings. The protection potential of ZRP coatings for the standards and codes of practice is -0.78 V(vs SCE).
基金This work was supported by the National Research Foundation of Korea(NRF)grant funded by the Korean government(MSIT)(Nos.2022R1A2C1007070,2019R1C1C1006310,2021K2A9A2A06044652,2020R1I1A1A01072996,and 2019R1A2C1002844).
文摘The zinc-rich epoxy cathodic protection coating is the most widely used anticorrosion material for marine steel.However,traditional conductive fillers lack the intelligent self-healing effect,which limits the long-term anticorrosion performance.Herein,with uniform carbon-coated ZnS(ZnS@C)nanoballs as the smart active release filler,we propose an anticorrosive and self-healing zinc-rich maleic anhydride epoxy coating.Due to the high pore filling efficiency of the nanoballs,the water vapor transmission rate of the coating with an initial corrosion efficiency of 99.92%and a low-frequency impedance of|Z|f=10mHz=3.88×10^(10) Ω·cm^(2),was reduced by 52%.The carbon-shell of the nanoball increases electron transmission paths in the coating and improves conductivity by nearly two orders of magnitude,which effectively activates more Zn-sites and extends the cathodic protection time.Moreover,once the steel-substrate undergoes regional corrosion,the SO_(4)^(2-)hydrolyzes from the ZnS-core of the nanoball and reacts with iron ions on the corroded area accurately and intelligently to fill the gap and self-heals into a new dense barrier layer(Fe_(2)(SO_(4))_(3),etc.),which significantly improves the shielding protection ability during the long-term usage of the coating.The effective anticorrosion time of the proposed coating could be up to 3,400 h.
文摘Epoxy zinc rich coatings containing clay nanoparticles were prepared and the effect of clay content on the cathodic protection performance of the coatings was evaluated by electrochemical impedance spectroscopy（EIS） and immersion test. Open circuit potential（OCP） measurements and immersion tests were also carried out to better understand the behavior of zinc rich coating. EIS and OCP measurements showed that addition of 1 wt% clay improved the cathodic protection duration and sacrificial properties of the epoxy zinc rich coating. Transmission electron microscopy（TEM） photographs confirmed that clay nanoparticles were successfully dispersed in the coating matrix loaded with 1 wt% clay. Immersion test results indicated that addition of 1 wt% clay nanoparticles in zinc rich epoxy coatings increased the cathodic protection ability of coatings.
