Structures and Properties of Iron Matrix Composites with Tungsten Carbide Particle by EPC-V Process

In this paper the Expendable Pattern Casting with dry sand Vacuum(EPC-V) process is used to manufacture iron matrix composites with tungsten carbide particle.Microstructures of the composites layers were analyzed.The abrasive wear resistance of the composites layers were tested and compared with that of high chromium cast iron.The results show that the iron matrix composites with tungsten carbide particle have high hardness.The abrasive wear resistance of composites with tungsten carbide particle is higher than that of high chromium cast iron.The properties of the matrix materials have been improved remarkably.

Cashew Nut Shell Liquid(CNSL)Based Bio-Derived Resin And Composites for Advanced Structural,Automotive,Electronic Packaging and Medical applications-A Review

As India is a world class producer of sugarcane,sugar beet,other tubers like potato and vegetables with starch,cashew and badam,castor oil and soybean,the quantum of bio resins and bio plastics that can be produced from these conventional,organic and genetically modified plants is immense.As on date,advanced and state of the art plastics and composites are being used in many applications as there is no incentive for farmers to produce plants and vegetables for the plastics and resins market exclusively.The use of advanced composites in varied applications escalates costs and shifts the material consumption that would deplete the natural resources,through excessive usage at one end and lack of demand for natural resources at the other end as bio derived composites become under-utilized.This review paper attempts to project the actual possibilities of the bio resin and bio plastic market in this country and provides the knowhow for the production of bio-phenolic cashew nut shell resin which are more than a substitute for the synthetically produced epoxies.Their true potentialities in composites product applications involving structural,thermal,electronic,pharmaceutical and petroleum engineering markets is discussed in this paper.A novel working model with an economically feasible option is also provided for those concerned about their safe disposal,recycling,reuse and conversion into useable fuel with virtually no impact to the environment.Cashew Nut Shell Liquid(CNSL)is an abundant natural source for synthesizing phenolic compounds.The excellent monomer,Cardanol is isolated from CNSL for polymer production.These are polymerized with aldehydes and acids at a particular mole fraction in the presence of catalysts like alkalis to convert into rigid resins.Differential Scanning Calorimetric(DSC)and Thermo Gravimetric Analysis(TGA)were studied for the thermal characterization of the synthesized CNSL Resins.Characterization of the synthesized resins was also carried out with respect to the evaluated mechanical properties such as hardness,strength,elastic modulus and fracture toughness.The synthesized CNSL resins yielded many interesting compositions with varied properties increasing the possibilities of various resin formulations which could be used for composites applications in vibrational damping.The electronic packaging applications of nano-composites with high dielectric strength produced with the CNSL matrix are also highlighted.

Pt-Al₂OM₃Composite Material Designed for Cyclic Production of Optical Glasses under High Temperature Conditions

The article considers one of the possible approaches to the solution of an urgent issue of metal consumption reduction, increase of operating life and maximum operating temperature as well as reduction of irrecoverable losses of platinum products and alloys when operating under high temperature conditions, particularly for glassblowing and single crystal growing crucibles. A two-layered composite material based on platinum-group metals and corundum plasma ceramics is thoroughly investigated. A successful experience of crucibles exploitation, designed for production of high temperature optical glasses from the composite and results of the research on composite material specimens are described.

耐高温起泡剂膦甲基酚醛树脂PMP的合成及性能

由苯酚、甲醛、PCl3合成了水溶性固体膦甲基酚醛树脂(PMP),其HLB值为20 7。简介了合成方法,考察了PMP作为起泡剂的配方性能。PMP溶液室温发泡体积Vf随浓度增大(5～20g/L)而略有增大,泡沫半衰期t1/2在浓度12 5g/L时最长,为20 2min,此时Vf=520mL(/100mL溶液)。在该浓度PMP溶液中分别加入CMC、硅酸钠、三乙醇胺、膨润土使Vf值略降,t1/2值在适宜加量范围大幅延长,加量分别为1 0、2 0、12 5、40g/L时有最大值370 0、85 2、180 2、174 2min;这4个复配PMP/添加剂溶液在温度升高时(30～90℃)Vf值增大但t1/2值大幅缩短。12 5g/LPMP溶液在150～200℃滚动16h后室温下Vf值不变,t1/2值随滚动温度升高而降低,200℃时为11 3min;12 5/2 0/10/40g/LPMP/硅酸钠/三乙醇胺/膨润土溶液在200℃滚动16h后,室温下Vf值为470mL,t1/2值高达50h。PMP为耐高温性能良好的起泡剂,可与硅酸钠、三乙醇胺、膨润土复配使用。图2表4参10。

The application of nanotechnology in the improvement of dental composite resins

In this paper, nanotechnology for the improvement of dental composite resins has been reviewed in the background of the existing shortcomings, focusing on the improvement for polymerization shrinkage, anti-bacterial properties and mechanical properties of composite resins. The results show that the use of nanotechnology and nano materials can be an effective method to improve the performance of dental composite resins in a various ways. At last, the paper also discusses the perspective about the dental composite resins.

Fracture and Tribological Evaluation of Dental Composite Resins Containing Pre-polymerized Particle Fillers

The fracture and tribological evaluation of dental composite resin containing pre-polymerized particle fillers were investigated. Composite resins, e.g. metafil, silux plus, heliomolar and palfique estelite were selected as specimens in order to evaluate the effects of pre-polymerized particle filler on the fracture and wear characteristics of composite resins. In the wear tests, a ball-on-flat wear test method was used. The friction coefficient of metafil was quite high. The wear resistance of silux plus and palfique estelite was better than that of metafil and heliomolar under the same experimental condition. The main wear mechanism of composite resins containing pre-polymerized particle fillers was an abrasive wear by brittle fracture of pre-polymerized particles and by debonding of fillers and matrix.

Co-continuous Composite Material Design Using the Volumetric Distance Field Based on Analytic Shape Functions

An effective and simple design method for co-continuous composite material construction is proposed by using a hybrid methodology with triply periodic minimal surface( TPMS) cellular topology and the volumetric distance field( VDF). After generating a set of VDF-based features for the given exterior shape and desired internal core structure,a series of simple modifications in distance fields enabled us to obtain an arbitrarily-shaped complex co-continuous composite material computational model. Design results and manufactured prototypes through 3 D printing technology show that the proposed methodology has the potential to open a new paradigm for producing multifunctional next generation co-continuous composite materials which are impossible to design and manufacture using traditional CAD and CAM.

Preparation of Fluoroalkyl End-Capped Oligomer/Cyclodextrin Polymer Composites: Development of Fluorinated Composite Material Having a Higher Adsorption Ability toward Organic Molecules

Fluoroalkyl end-capped vinyltrimethoxysilane oligomer [RF-(CH2CHSi(OMe)3)n-RF;RF = CF(CF3)OCF7, n = 2, 3;RF-(VM)n-RF] was applied to the preparation of fluoroalkyl end-capped vinyltrimethoxysilane oligomer/α-, β-, γ-cyclodextrin polymers (α-, β-, γ-CDPs) composites [RF-(VM-SiO2)n-RF/α-, β-, γ-CDPs] by the sol-gel reaction of the corresponding oligomer in the presence of the α-, β-, γ-CDPs under alkaline conditions. The RF-(VM-SiO2)n-RF/α-, β-, γ-CDPs composites thus obtained were found to give a good dispersibility toward the traditional organic media except for water, and were applied to the surface modification of glass to provide a sueperoleophilic/superhydrophobic characteristic on the modified surface, although the corresponding RF-(VM-SiO2)n-RF nanocomposites can give a usual oleophobic/superhydrophobic property on the surface. These composites powders were also found to be applicable to the packing material for the column chromatography to separate the mixture of oil/water and the water in oil (W/O) emulsions. More interestingly, these composite powders were found to have a higher adsorption ability toward not only low-molecular weight aromatic compounds such as bisphenol A and bisphenol AF but also volatile organic compounds, compared to that of the pristine α-, β-, γ-CDPs.

Thermal and Structural Analyses of PMMA/TiO₂Nanoparticles Composites

In the present work, composites of poly (methyl methacrylate)/titanium oxide nanoparticles (100/0, 97.5/2.5, 95/5, 92.5/7.5, 90/10 and 0/100 wt/wt%)were prepared to be used as bioequivalent materials according to their importance broad practical and medical applications. Thermal properties as well as X-ray diffraction analyses were employed to characterize the structure properties of such composite. The obtained results showed variations in the glass transition temperature (Tg), the melting temperature (Tm), shape and area of thermal peaks which were attributed to the different degrees of crystallinity and the existence of interactions between PMMA and TiO2 nanoparticle molecules. The XRD patterns showed sharpening of peaks at different concentrations of nano-TiO2 powder with PMMA. This indicated changes in the crystallinity/amorphosity ratio, and also suggested that the miscibility between the amorphous components of homo- polymers PMMA and nano-TiO2 powder is possible.The results showed that nano-TiO2 powder mix with PMMA can improve the thermal stability of the homo-polymer under investigation, lead- ing to interesting technological applications.

Mechanical Properties and Thermal Shock Resistance of SrAl_(2)Si_(2)O_(8) Reinforced BN Ceramic Composites

Hexagonal boron nitride(h-BN)ceramics have become exceptional materials for heat-resistant components in hypersonic vehicles,owing to their superior thermal stability and excellent dielectric properties.However,their densification during sintering still poses challenges for researchers,and their mechanical properties are rather unsatisfactory.In this study,SrAl_(2)Si_(2)O_(8)(SAS),with low melting point and high strength,was introduced into the h-BN ceramics to facilitate the sintering and reinforce the strength and toughness.Then,BN-SAS ceramic composites were fabricated via hot press sintering using h-BN,SrCO_(3),Al_(2)O_(3),and SiO_(2) as raw materials,and effects of sintering pressure on their microstructure,mechanical property,and thermal property were investigated.The thermal shock resistance of BN-SAS ceramic composites was evaluated.Results show that phases of as-preparedBN-SAS ceramic composites are h-BN and h-SrAl_(2)Si_(2)O_(8).With the increase of sintering pressure,the composites’densities increase,and the mechanical properties shew a rising trend followed by a slight decline.At a sintering pressure of 20 MPa,their bending strength and fracture toughness are(138±4)MPa and(1.84±0.05)MPa·m^(1/2),respectively.Composites sintered at 10 MPa exhibit a low coefficient of thermal expansion,with an average of 2.96×10^(-6) K^(-1) in the temperature range from 200 to 1200℃.The BN-SAS ceramic composites prepared at 20 MPa display higher thermal conductivity from 12.42 to 28.42 W·m^(-1)·K^(-1) within the temperature range from room temperature to 1000℃.Notably,BN-SAS composites exhibit remarkable thermal shock resistance,with residual bending strength peaking and subsequently declining sharply under a thermal shock temperature difference ranging from 600 to 1400℃.The maximum residual bending strength is recorded at a temperature difference of 800℃,with a residual strength retention rate of 101%.As the thermal shock temperature difference increase,the degree of oxidation on the ceramic surface and cracks due to thermal stress are also increased gradually.

Micro Model of Carbon Fiber/Cyanate Ester Composites and Analysis of Machining Damage Mechanism

Machining damage occurs on the surface of carbon fiber reinforced polymer (CFRP) composites during processing. In the current simulation model of CFRP, the initial defects on the carbon fiber and the periodic random distribution of the reinforcement phase in the matrix are not considered in detail, which makes the characteristics of the cutting model significantly different from the actual processing conditions. In this paper, a novel three-phase model of carbon fiber/cyanate ester composites is proposed to simulate the machining damage of the composites. The periodic random distribution of the carbon fiber reinforced phase in the matrix was realized using a double perturbation algorithm. To achieve the stochastic distribution of the strength of a single carbon fiber, a novel method that combines the Weibull intensity distribution theory with the Monte Carlo method is presented. The mechanical properties of the cyanate matrix were characterized by fitting the stress-strain curves, and the cohesive zone model was employed to simulate the interface. Based on the model, the machining damage mechanism of the composites was revealed using finite element simulations and by conducting a theoretical analysis. Furthermore, the milling surfaces of the composites were observed using a scanning electron microscope, to verify the accuracy of the simulation results. In this study, the simulations and theoretical analysis of the carbon fiber/cyanate ester composite processing were carried out based on a novel three-phase model, which revealed the material failure and machining damage mechanism more accurately.

Effects of Ultrasonic Waves during Resin Impregnation on the Mechanical Properties of Unidirectional Composite Materials

Effects of ultrasonic vibrations on mechanical properties of fiber reinforced plastics were investigated during molding resin impregnation process in vacuum assisted resin transfer molding.?The vacuum bag including the preformed each?non-crimp fabrics (carbon and glass fibers)?was placed in a water bath of an ultrasonic wave generator during resin impregnation. The mechanical properties of the laminates were evaluated?through the mechanical strength tests and scanning electron microscope?(SEM) observation. The results revealed that ultrasonic waves improved transverse tensile, flexural, interlaminar shear, and compressive strengths of the carbon fiber (CF) laminates and interlaminar shear and compressive strengths of the glass fiber (GF) laminates. It was found from SEM observation that the fracture modes of the CF and GF laminates processed using ultrasonic waves were resin fracture. Accordingly, the adhesion of the fiber/resin interface was improved by oscillating ultrasonic vibration during resin impregnation, leading to an increase of the interface strength.

雷琼地区晚新生代玄武岩地球化学:EM2成分来源及大陆岩石圈地幔的贡献

对雷琼地区21个晚新生代玄武岩样品的主量、微量元素和Sr、Nd、Pb同位素分别用湿化学法、ICP-MS和MC-ICPMS进行了测定。这些玄武岩主要为石英拉斑玄武岩,其次为橄榄拉斑玄武岩和碱性玄武岩。大多数样品的微量元素和同位素成分与洋岛玄武岩(OIBs)相似,而且随着SiO_2不饱和度增加,不相容元素含量也增加。除R4-1可能受到地壳混染外,其他样品相对均一的Nd同位素(ε_(Nd)=2.5～6.0)以及变化明显但范围有限的Sr同位素(0.703106～0.704481),可能继承了地幔源区的特征。^(87)Sr/^(86)Sr与^(206)Pb/^(204)Pb的正相关和^(143)Nd/^(144)Nd与^(206)Pb/^(204)Pb的负相关特征暗示DM(软流圈地幔)与EM2(岩石圈地幔)的混合。地幔捕虏体的同位素特征暗示EM2成分不可能存在于尖晶石橄榄岩地幔,而La/Yb和Sm/Yb系统表明岩浆由石榴石橄榄岩部分熔融产生,这意味着EM2成分可能存在于石榴石橄榄岩地幔。雷琼地区玄武岩的地球化学变化可以用软流圈地幔为主的熔体加入不同比例石榴石橄榄岩地幔不同程度熔融产生的熔体来解释:碱性玄武岩和橄榄拉斑玄武岩是软流圈熔体与石榴石橄榄岩地幔较低程度(7%～9%)熔融体混合,而石英拉斑玄武岩是软流圈熔体与石榴石橄榄岩地幔较高程度(10%～20%)熔融体的混合。

流动性充填材料用于预防性树脂充填的实验研究

目的 以传统的复合树脂+窝沟封闭剂的方法为对照组,用体外实验的方法评价流动树脂、流动复合体在预防性树脂充填(preventiveresinrestoration ,PRR)治疗中的情况。方法 患小面积龋被拔除第三恒磨牙9颗,分别用流动树脂(A组)、流动复合体(B组)和传统的复合树脂材料+窝沟封闭剂(C组)的方法进行PRR治疗。5 0 %AgNO3 浸染法检查微渗漏;用SEM观察树脂与牙齿的结合情况。结果 ①渗透实验表明各实验组和对照组中均存在一定程度的微渗漏;在微渗漏率方面,A组低于对照的C组(P <0 .0 5 ) ,在树脂渗透率方面A组低于B组和C组(P <0 .0 5 )。②SEM上显示A与B组相似,多数标本树脂与牙齿接触的界面上有结合良好的树脂突样结构,但树脂在和窝沟底部与牙体组织结合较差,特别在极细窝沟处;C组中结合良好的界面所占比例较少,复合树脂勉强压入窝洞后充填不实,在沟底部常见宽大裂纹。结论 在流动复合体和流动树脂在PRR治疗时更适用于沿窝沟走向侵润的窄长形态的窝沟内龋,而传统PRR法更适用于单个龋损直径在1 .5～2mm左右的圆形或卵圆形的小面积龋,流动性充填材料在PRR治疗中可作为传统法的一种补充,最大限度地保留健康牙体组织。

聚吡咯/SiO_2作导电助剂的水性环氧抗静电涂料的制备

以导电性聚吡咯/二氧化硅(PPy/SiO2)复合材料作导电助剂,与环氧树脂乳液混合,经聚酰胺X-650固化后,制备了电导率在10-9～10-4S·cm-1之间的水性环氧抗静电涂料。结果表明:PPy/SiO2用量为环氧乳液的2%(质量分数,下同)时,环氧涂层的电导率可从10-16S·cm-1提高到1.2×10-9S·cm-1,而且PPy/SiO2用量低于8%时,涂层具有良好的综合性能,对玻璃和马口铁附着力为1级,耐冲击性大于50cm,铅笔硬度H,耐水性和柔韧性优良。SEM观察结果表明:PPy/SiO2在环氧涂层中具有良好的分散性,且与环氧基体结合比较紧密。

硅复合刚玉-氮化硅材料的性能、组成及显微结构

将由50% (质量分数,下同)氧化铝粉、37. 5%氮化硅粉和12. 5%硅粉组成的混合料和由62. 5%氧化铝粉和37. 5%氮化硅粉组成的混合料分别压制成试样,分别在空气和埋炭气氛中于1600℃保温2h烧成,然后检测试样的体积密度、显气孔率和常温耐压强度,并采用XRD、SEM、EDS等手段分析试样的物相组成和显微结构。结果表明:与未加硅粉的试样相比,加入硅粉的试样在两种气氛中烧成后,显气孔率较低,强度较大,说明硅对刚玉-氮化硅材料具有助烧结作用;在空气中烧成后,试样中残留有较多的单质硅,这些单质硅均匀分布于刚玉和氮化硅颗粒的空隙间;在埋炭气氛中烧成后,单质硅原位反应生成了O’SiAlON和SiC。

热固性钼酚醛树脂的表征及其应用

为了提高普通热固性酚醛树脂结合耐火材料的中温强度,采用IR和TG-DTA等手段分析了热固性钼酚醛树脂的结构和热性能,然后以热固性钼酚醛树脂作为结合剂制成铝碳砖试样,检测了铝碳砖试样的耐压强度、显气孔率和体积密度。结果表明:钼酚醛树脂是通过钼酸与酚醇中的羟甲基发生酯化反应,使钼以化学键的形式键合于酚醛树脂分子主链中而合成的;热固性钼酚醛树脂在质量损失率、热分解温度和树脂碳氧化温度等方面都比普通热固性酚醛树脂的有所改善,TG曲线在整个温度范围内的下降趋势也较平缓;热固性钼酚醛树脂结合的铝碳砖试样在200℃、500℃和600℃处理后的耐压强度分别比普通热固性酚醛树脂结合的提高了约23.1%、51.2%和70.3%,显气孔率也有所下降,体积密度有所提高。

An R(x)-orthonormal theory for the vibration performance of a non-smooth symmetric composite beam with complex interface

A composite beam is symmetric if both the material property and support are symmetric with respect to the middle point. In order to study the free vibration performance of the symmetric composite beams with different complex nonsmooth/discontinuous interfaces, we develop an R(x)-orthonormal theory, where R(x) is an integrable flexural rigidity function. The R(x)-orthonormal bases in the linear space of boundary functions are constructed, of which the second-order derivatives of the boundary functions are asked to be orthonormal with respect to the weight function R(x). When the vibration modes of the symmetric composite beam are expressed in terms of the R(x)-orthonormal bases we can derive an eigenvalue problem endowed with a special structure of the coefficient matrix A :=[aij ],aij= 0 if i + j is odd. Based on the special structure we can prove two new theorems, which indicate that the characteristic equation of A can be decomposed into the product of the characteristic equations of two sub-matrices with dimensions half lower. Hence, we can sequentially solve the natural frequencies in closed-form owing to the specialty of A. We use this powerful new theory to analyze the free vibration performance and the vibration modes of symmetric composite beams with three different interfaces.

Microstructure,mechanical properties,and wear resistance of VCp-reinforced Fe-matrix composites treated by Q&P process

A quenching and partitioning(Q&P) process was applied to vanadium carbide particle(VCp)-reinforced Fe-matrix composites(VC-Fe-MCs) to obtain a multiphase microstructure comprising VC, V8 C7, M3 C, α-Fe, and γ-Fe. The effects of the austenitizing temperature and the quenching temperature on the microstructure, mechanical properties, and wear resistance of the VC-Fe-MCs were studied. The results show that the size of the carbide became coarse and that the shape of some particles began to transform from diffused graininess into a chrysanthemum-shaped structure with increasing austenitizing temperature. The microhardness decreased with increasing austenitizing temperature but substantially increased after wear testing compared with the microhardness before wear testing; the microhardness values improved by 20.0% ± 2.5%. Retained austenite enhanced the impact toughness and promoted the transformation-induced plasticity(TRIP) effect to improve wear resistance under certain load conditions.