Assessing the corrosion protection property of coatings loaded with corrosion inhibitors using the real-time atmospheric corrosion monitoring technique

The atmospheric corrosion monitoring(ACM)technique has been widely employed to track the real-time corrosion behavior of metal materials.However,limited studies have applied ACM to the corrosion protection properties of organic coatings.This study compared a bare epoxy coating with one containing zinc phosphate corrosion inhibitors,both applied on ACM sensors,to observe their corrosion protection properties over time.Coatings with artificial damage via scratches were exposed to immersion and alternating dry and wet environments,which allowed for monitoring galvanic corrosion currents in real-time.Throughout the corrosion tests,the ACM currents of the zinc phosphate/epoxy coating were considerably lower than those of the blank epoxy coating.The trend in ACM current variations closely matched the results obtained from regular electrochemical tests and surface analysis.This alignment highlights the potential of the ACM technique in evaluating the corrosion protection capabilities of organic coatings.Compared with the blank epoxy coating,the zinc phosphate/epoxy coating showed much-decreased ACM current values that confirmed the effective inhibition of zinc phosphate against steel corrosion beneath the damaged coating.

Carboxylates as green corrosion inhibitors of magnesium alloy for biomedical application

The efficiency of the green inhibitors(sodium salts of fumarate,glycolate and gluconate)in suppressing corrosion of the structural MA8 magnesium alloy(Mg–Mn–Ce)and the biomedical Mg–0.8Ca alloy was studied using the hydrogen evolution measurements,mass loss test,EIS,PDP,SVET/SIET.The analysis of the morphology,chemical composition,and growth kinetic of corrosion films formed in 0.9 wt%NaCl solution with and without corrosion inhibitors was carried out.The most compact surface film with the smallest thickness was formed in a saline solution with sodium fumarate.The Mg alloy samples exhibited the highest polarization resistance,the lowest localized electrochemical activity,and the lowest corrosion rate in saline with the addition of sodium fumarate and sodium glycolate.The efficiency of the applied inhibitors was up to 81%.The model of the corrosion mechanism based on the sorption of molecules of organic inhibitors is proposed.The results show the high compatibility of the used inhibitors with the calcium-phosphate PEO-matrix,indicating the possibility of forming a self-healing coating by means of these active substances.

Performance and Application of Double-layered Microcapsule Corrosion Inhibitors

Double-layered microcapsule corrosion inhibitors were developed by sodium monofluorophosphate as the core material,polymethyl methacrylate as the inner wall material,and polyvinyl alcohol as the outer wall material combining the solvent evaporation method and spray drying method.The protection by the outer capsule wall was used to prolong the service life of the corrosion inhibitor.The dispersion,encapsulation,thermal stability of microcapsules,and the degradation rate of capsule wall in concrete pore solution were analyzed by ultra-deep field microscopy,scanning electron microscopy,thermal analyzer,and sodium ion release rate analysis.The microcapsules were incorporated into mortar samples containing steel reinforcement,and the effects of double-layered microcapsule corrosion inhibitors on the performance of the cement matrix and the actual corrosion-inhibiting effect were analyzed.The experimental results show that the double-layered microcapsules have a moderate particle size and uniform distribution,and the capsules were completely wrapped.The microcapsules as a whole have good thermal stability below 230 ℃.The monolayer membrane structure microcapsules completely broke within 1 day in the simulated concrete pore solution,and the double-layer membrane structure prolonged the service life of the microcapsules to 80 days in the simulated concrete pore solution before the core material was completely released.The mortar samples containing steel reinforcement incorporated with the double-layered microcapsule corrosion inhibitors still maintained a higher corrosion potential than the monolayer microcapsule corrosion inhibitors control group at 60 days.The incorporation of double-layered microcapsules into the cement matrix has no significant adverse effect on the setting time and early strength.

Electrochemical Study of the Corrosion Inhibitory Capacity of Calcined Attapulgite in Reinforced Concrete Medium

The durability of reinforced concrete structures is greatly influenced by the corrosion of the reinforcement. In addition to air pollution related to the repair of corroded structures, chloride ions are the main factors of corrosion of reinforced concrete structures. This study aims to valorize a clay inhibitor against reinforcement corrosion in reinforced concrete. This clay (Attapulgite) was incorporated into reinforced concretes at different percentages of substitution of calcined attapulgite (0%, 5% and 10%) to cement in the formulation. The corrosion inhibitory power of attapulgite is evaluated in reinforced concretes subjected to the action of chloride ions at different intervals in the NaCl solution (1 day, 21 days and 45 days) by electrochemical methods (zero current chronopotentiometry, polarization curves and electrochemical impedance spectroscopy). This study showed that in the presence of chloride ions, the composition based on 10% attapulgite has an appreciable inhibitory effect with an average inhibitory efficiency of 82%.

Investigation of <i>Sida acuta</i>(Wire Weed) Plant Extract as Corrosion Inhibitor for Aluminium-Copper-Magnessium Alloy in Acidic Medium

This work is an investigation of the aqueous corrosion inhibition of Al-Cu-Mg Alloy in acidic medium using extract of Sida acuta (wire weed) plant as corrosion inhibitor at 10%, 20%, 30% and 40% v/v of the extract. After exposing the alloy to the medium, the results showed that the plant extract inhibited the acid induced corrosion. The presence of Sida acuta plant extract reduces corrosion rate from 0.0012 to 0.0001 MPY and percentage protection increases from 37.42% to 93.63% within a ten-day period with increase in percentage volume of the extract. The result has clearly shown that Sida acuta plant extract can be used as a corrosion inhibitor in the part of chemical plant that is made of Al-Cu-Mg Alloy where acid is used for descaling and cleaning.

Effect of Organic Coating Corrosion Inhibitor on Protection of Reinforced Mortar

Corrosion of reinforced concrete is the most important cause of concrete structure deterioration. In the present study, the protective effect of the reinforcement mortars against corrosion is examined. In particular, the chloride penetration resistance on reinforced cement mortars using organic coating as additive containing was studied. The aforementioned additive consists of corrosion inhibitor for protection of steel rebars against pitting corrosion. For the experimental procedure, four (4) different types of reinforced mortars were prepared. The corrosion protection of the additive was evaluated by electrochemical methods, (linear polarization resistance, Half-cell Potential Resistance and Electrochemical Impedance Spectroscopy). In addition, the mass loss of steel rebars against time of partially immersed in NaCl solution was carried out in the lab. The experimental results showed that in all examined cases the organic coating provides anticorrosion protection on steel rebars against chlorides.

<i>Amaranthus cordatus</i>as a Green Corrosion Inhibitor for Mild Steel in H₂SO₄and NaCl

This work studies the use of Amaranthus cordatus as the corrosion inhibitor for conventional mild steel in 0.5 M and 1.0 M of both H2SO4 and NaCl. The effects of different concentrations of the acid and base on the inhibition efficiency of Amaranthus cordatus were tested at room temperature and at different inhibitor volumes. The experiment was set for 30 days and weight-loss corrosion technique was employed in obtaining the corrosion penetration rate using the standard equation: . The result shows that the rates of corrosion of the mild steel increased with an increase in concentration of the acid or base and also decreased with increasing volume of Amaranthus cordatus. Expectedly, the inhibition efficiency was found to be greater in sodium chloride than in tetraoxosulphate VI acid. Also inhibition efficiency was found to increase with increase in extracts volume and decrease in concentration of the acid or base. These findings strongly suggest that Amaranthus cordatus can be used as the inhibitor for preventing the corrosion of mild steel.

A Potential Corrosion Inhibitor for Acid Corrosion of Mild Steel

1-Phenyl-3-methylpyrazol-5-one (HPMP) was evaluated as corrosion inhibitor for mild steel in hydrochloric, nitric and perchloric acid solutions, using weight loss measurements at room temperature. HPMP was found to retard the corrosion rate of mild steel in hydrochloric and nitric acid solutions, while it aided the corrosion of same metal in perchloric acid solution. Corrosion rate decreased linearly with degree of surface coverage, and higher values of half-life were obtained for the coupons coated with HPMP inhibitor. The thicker the film of the HPMP coating on the metal, the more protection it gave to it, giving rise to the increase in inhibition efficiency.

Experiment and numerical simulation of distribution law of waterbased corrosion inhibitor in natural gas gathering and transportation pipeline

The transmission medium of natural gas gathering and transportation pipelines usually contains cor-rosive gases,which will cause serious corrosion on the inner wall of the pipelines when they coexist with water.Therefore,it is necessary to add corrosion inhibitor to form a protective film to protect the pipeline.The distribution of corrosion inhibitors in a gathering and transportation pipeline in Moxi gas field was studied by combining experiment and simulation.The Pearson function was used to calculate the experimental and simulation results,and the correlation was more than 80%,indicating a high degree of agreement.The simulation results show that:①The larger the pipe angle,filling speed and gas flow rate,the smaller the particle size,the better the distribution of corrosion inhibitor particles in the pipe.The filling amount will affect the concentration,but the distribution trend is unchanged;②A method to determine the filling mode based on the loss was proposed,and for this pipeline,the loss of corrosion inhibitor was determined to be 5.31×10^(-3) kg/s,and the flling amount was recommended to be adjusted to 2o L/h,which has certain guiding significance for the actual flling strategy of pipeline corrosion inhibitor.

Azole derivatives embedded in montmorillonite clay nanocarriers as corrosion inhibitors of mild steel

Azole derivatives such as 2-mercaptobenzothiazole(MBT) and 2-mercaptobenzimidazole(MBI) were introduced as corrosion inhibitors into the interlayer space of sodium montmorillonite clay(Na+-MMT). The corrosion protection behavior of mild steel in solutions containing MBT, MBI, MMT + MBT, MMT + MBI, Na^+-MMT, and NaCl(3.5 wt%) was evaluated using polarization and electrochemical impedance spectroscopy(EIS). Also, the release of penetrated species into the medium from the clay nanocarriers was evaluated using ultraviolet-visible(UV-Vis) spectroscopy. Small-angle X-ray scattering(SAXS) confirmed the insertion of MBT and MBI into the inner space of the clay layers and the interaction between two organic and inorganic phases. Scanning electron microscopy(SEM) was used to assess the morphology of the surface of the steel samples after the samples had been immersed for 24 h in the extraction solution. The corrosion protection in the solutions with clay nanocarriers containing MBT and MBI was better than that in solutions without MMT. The UV-Vis results showed that the release of MBI species from Na+-MMT nanocarriers in neutral pH was far lower than that of MBT species.

Functional Acrylic Polymer as Corrosion Inhibitor of Carbon Steel in Autoclaved Air-Foamed Sodium Silicate-Activated Calcium Aluminate/Class F Fly Ash Cement

The study focused on investigating the effectiveness of functional acrylic polymer (AP) in improving the ability of airfoamed sodium silicate-activated calcium aluminate/Class F fly ash cement (slurry density of ￡1.3 g/cm3) to mitigate the corrosion of carbon steel (CS) after exposure to hydrothermal environment at 200?C or 300?C. Hydrothermally-initiated interactions between the AP and cement generated the formation of Ca-, Al-, or Na-complexed carboxylate derivatives that improved the AP’s hydrothermal stability. A porous microstructure comprising numerous defect-free, evenly distributed, discrete voids formed in the presence of this hydrothermally stable AP, resulting in the increase in compresive strength of cement. The foamed cement with advanced properties conferred by AP greatly protected the CS against brine-caused corrosion. Four major factors governed this protection by AP-incorporated foamed cements: 1) Reducing the extents of infiltration and transportation of corrosive electrolytes through the cement layer deposited on the underlying CS surface;2) Inhibiting the cathodic reactions at the corrosion site of CS;3) Extending the coverage of CS by the cement;and 4) Improving the adherence of the cement to CS surface.

Sodium dodecyl sulfate (SDS) as an effective corrosion inhibitor for Mg-8Li-3Al alloy in aqueous NaCl: A combined experimental and theoretical investigation

The corrosion inhibition behavior of Mg-8Li-3Al alloy in NaCl solution with sodium dodecyl sulfate(SDS)was investigated by hydrogen analysis,scanning electron microscopy(SEM),electrochemical test,scanning Kelvin probe force microscopy(SKPFM)and computational methods.Results showed that the corrosion resistance of Mg-8Li-3Al alloy in NaCl solution was effectively improved with SDS.The SEM and SKPFM results confirmed a dense,200 nm-thick SDS-adsorbed layer had formed on the alloy surface.The separation energy ΔE_(gap) and adsorption energy E_(ads) of SDS on the Mg surface were calculated by density functional theory and molecular dynamics simulations,respectively.And the corrosion inhibition mechanism was hypothesized and described.

Adaptability of Polymer-Containing Sewage Corrosion Inhibitor

The polymer content in the produced water from Tuoliu Station is about 20 mg/L. Cationic imidazoline-type corrosion inhibitor is used to corrosion control of sewage. The corrosion inhibitor can react with the negatively charged materials such as anionic polymer and suspended substance by adsorption and merging to form complex aggregates, so that the suspended solids content increases, resulting in suspended solids content of exported sewage has been high. So a new type of non-ionic corrosion inhibitor has been developed and field trials have been performed. The results show that non-ionic corrosion inhibitor can effectively reduce the suspended solids content of wastewater while ensuring the corrosion rate of wastewater.

The Effect of Mix-Design and Corrosion Inhibitors on the Durability of Concrete

The deterioration of concrete over time is the result of various mechanical, physical, chemical and biological processes, with the corrosion of reinforcement being the most serious problem of durability of reinforced concrete structures. Over the last 50 years, a tremendous effort has been spent by the international scientific community with laboratory research and experimental field studies in order to increase the resistance of concrete over corrosion. This paper presents an experimental study of the corrosion behavior of 5 different concrete mix designs. The compositions were developed as per the latest concrete regulations and International Standards which are as follows: conventional concrete C30/37, conventional concrete with corrosion inhibitor as an additive, conventional concrete with surface spray sealant, fine aggregate concrete and self-compacting concrete. Their behavior against corrosion was determined via the following tests: water absorption test, water permeability test, mercury intrusion porosimetry, rapid chloride penetration test (RCPT), and accelerated carbonation test. The experimental results showed that the corrosion systems examined in the study provide anti-corrosion protection on steel rebars against corrosion comparing with the reference group. Also, an inversely proportional relationship of the water/cement ratio of a composition with its corrosion behavior was observed. Smaller w/c values (0.4 instead of 0.5) lead to better anti-corrosion resistance. In addition, an analogous relationship between the cement content of a composition and its corrosion behavior was observed.

Study on Surface Adsorption and Inhibition Behavior of Corrosion Inhibitors Contained in Copper Foil Rolling Oil

Adsorption and inhibition behavior of 2,5-bis(ethyldisulfanyl)-1,3,4-thiadiazole(DMTDA) and N-((6-methyl-1H-benzo[d][1,2,3]triazol-1-yl)methyl)-N-octyloctan-1-amine(EAMBA) as corrosion inhibitors contained in copper foil rolling oil have been investigated using gravimetric and electrochemical techniques. Meanwhile, scanning electron microscopy(SEM) and energy dispersive spectrometer(EDS) have been employed to observe the surface topography and analyze the components on copper foil. The results show that the rolling oil containing DMTDA and EAMBA can significantly decrease the dissolution rate and increase the inhibition efficiency of samples, especially in the case of best compounded rolling oil system. The SEM and EDS investigations also confirmed that the protection of the copper foil surface is achieved by strong adsorption of the molecules which can prevent copper from being corroded easily. Reactivity descriptors of the corrosion inhibitors have been calculated by the density functional theory(DFT) and the reactivity has been analyzed through the molecular orbital and Fukui indices. Active sites of inhibitor are mainly concentrated on the ring and the polar functional groups, and in the meanwhile, the distribution is helpful to form coordination and backbonding among molecules and then to form stable adsorption on the metal surface. And this work provides theoretical evidence for the selection of corrosion inhibitors contained in copper foil rolling oil.

Evaluation of Propargyl Alcohol as a Corrosion Inhibitor for Duplex Stainless Steel in Hydrochloric Acid

ASTM A182 F51 duplex stainless steel with a 50:50 ratio of austenite to ferrite microstructure is a material used in mechanical engineering.Its uses include the manufacturing of equipment and components subject to acidification or acid stimulation for oil and gas industries.During acid stimulation or acidification,hydrochloric acid(HCl)solution with concentrations ranging from 5%to 28%(by volume)is injected into the limestone(CaCO3)and dolomite(CaCO3·MgCO3)reservoir rock to restore permeability and consequently increase oil well productivity.Therefore,it is important to use a corrosion inhibitor,such as propargyl alcohol,to prevent or inhibit the aggressive attack of HCl on duplex stainless steel.The present study evaluates the corrosion resistance of ASTM A182 F51 stainless steel using gravimetric(mass loss)and electrochemical(polarization)tests.Studies were completed with and without the addition of 500 and 1,000 mg/L propargyl alcohol in HCl solutions with concentrations of 10%and 15%(by volume)at temperatures of 25,40 and 55°C.The good protection by propargyl alcohol of duplex steel immersed in HCl is observed.

Experimental and computational chemical studies on the cationic furanylnicotinamidines as novel corrosion inhibitors in aqueous solutions

The corrosion inhibition action of three newly synthesized furanylnicotinamidine derivatives namely: 6-[5-{4(dimethylamino)phenyl}furan-2-yl]nicotinamidine(MA-1256), 6-[5-(4-chlorophenyl)furan-2-yl]nicotinamidine(MA-1266), and 6-[5-{4-(dimethylamino)phenyl}furan-2-yl]nicotinonitrile(MA-1250) on carbon steel(C-steel) was investigated in 1.0 mol·L-1 HCl solution by weight loss(WL), potentiodynamic polarization(PP), electrochemical impedance spectroscopy(EIS), and electrochemical frequency modulation(EFM)techniques. Morphological analysis was performed on the uninhibited and inhibited C-steel using atomic force microscope(AFM) and Infrared Spectroscopy(ATR-IR) methods. The effect of temperature was studied and discussed. Inspection of experimental results revealed that the inhibition efficiency(IE) increases with the incremental addition of inhibitors and with elevating the temperature of the acid media. The adsorption of furanylnicotinamidine derivatives on C-steel follows Temkin’s isotherm. PP studies indicated that the investigated compounds act as mixed-type inhibitors and showed that p-dimethylaminophenyl furanylnicotinamidine derivative(MA-1256) was the most efficient inhibitor among the other studied derivatives with IE reached(95%)at 21 × 10-6 mol·L-1. MA-1266 is highly soluble in aqueous solution and has non-toxicity profile with LC50 N 37 mg·L-1. Thus, MA-1266 can be a promising green corrosion inhibitor candidate with IE N 91% at 21× 10-6 mol·L-1. The experiments were coupled with computational chemical theories such as quantum chemical and molecular dynamic methods. The experimental results were in good agreement with the computational outputs.

Efficiency of Amino Alcohols as Corrosion Inhibitors in Reinforced Concrete

The objective of this paper is to investigate the behaviour of amino alcohol corrosion inhibitors when they are used in reinforced cement mortars either as admixtures in the cement paste or as coating applications on the surface of the rebars. The reinforced cement mortars were exposed to both partial and full immersion in 3.5 wt% NaCl solution. Electrochemical measurements such as half-cell potential and linear polarization technique, as well as weight loss of the embedded rebars were performed in order to obtain information on the corrosion behaviour of the reinforcing steel in cement mortar. Results demonstrate that the amino alcohol corrosion inhibitors offer protection against rebar corrosion in cement mortars.

Biogenic amino acid methionine-based corrosion inhibitors of mild steel in acidic media

N,N-Diallyl methionine ethyl ester hydrochloride 5 underwent alternating copolymerization with SO_2 via the Butler cyclopolymerization protocol in dimethyl sulfoxide(DMSO) to give water-soluble cycloterpolymer 6 with a ～1:1 molar ratio of sulfide and sulfoxide groups as a result of oxygen transfer from DMSO. Half of the sulfide groups in 6, upon oxidation with H_2O_2, afforded polymer sulfoxide 7 and polymer sulfone 8. The solution properties of these polymers were determined via a viscometric technique. The thermal stability of these polymers was determined by thermogravimetric analysis. The inhibition efficiency obtained from gravimetric mass loss, potentiodynamic polarization, and electrochemical impedance spectroscopy techniques agreed well with each other. The corrosion efficiencies increase with increasing concentration of the polymers. At a polymer concentration of 175 mM, the maximum inhibition efficiency of copolymer compounds 6–8 was determined to be 92%, 97%, and 95%, respectively. The synthesized polymer compounds acted as mixed-type inhibitors. Polymer compound 7 adsorbed onto the metal surface via chemisorption and physisorption and obeyed Langmuir, Temkin, and Freundlich adsorption isotherms. Analyses by X-ray photoelectron spectroscopy and scanning electron microscopy–energy-dispersive X-ray spectroscopy indicated that the adsorbed polymers formed a thin film on the metal surface and prevented further corrosive attack.