The compaction characteristics of gravelly soil are affected by gravel hardness.To investigate the evolution and influencing mechanism of different gravel hardness on the compaction characteristics of gravelly soil,he...The compaction characteristics of gravelly soil are affected by gravel hardness.To investigate the evolution and influencing mechanism of different gravel hardness on the compaction characteristics of gravelly soil,heavy compaction tests and crushing tests were conducted on gravelly soils with gravels originated from hard,soft and extremely soft rocks.According to orthogonal experiments and variance analysis,it was found that hardness has a significant impact on the maximum dry density of gravelly soil,followed by gravel content,and lastly,moisture content.For gravel compositions with an average saturated uniaxial compressive strength less than 60 MPa,the order of compacted maximum dry density is soft gravels>hard gravels>extremely soft gravels.Each type of gravelly soil has a threshold for gravel content,with 60%for hard and soft gravels and 50%for extremely soft gravels.Beyond these thresholds,the compacted dry density decreases significantly.There is a certain interaction between hardness,gravel content,and moisture content.Higher hardness increases the influence of gravel content,whereas lower hardness increases the influence of moisture content.Gravelly soils with the coarse aggregate(CA)between 0.7 and 0.8 typically achieve higher dry densities after compaction.In addition,the prediction equations for the particle breakage rate and CA ratio in the Bailey method were proposed to estimate the compaction performance of gravelly soil preliminarily.The results further revealed the compaction mechanism of different gravelly soils and can provide reference for subgrade filling construction.展开更多
The welding interface is crucial to the service safety of dissimilar metal weld(DMW)joints between stainless steel(SS)and low alloy(LA)steel.Different status of welding interfaces was prepared by cladding SS consumabl...The welding interface is crucial to the service safety of dissimilar metal weld(DMW)joints between stainless steel(SS)and low alloy(LA)steel.Different status of welding interfaces was prepared by cladding SS consumables to LA steel substrates with different heat inputs via tungsten inert gas arc welding(TIG),followed by a series of microstructural characterizations and hardness tests.Results showed that a hardening and transition layer(TL)would be generated along the welding interface,and the width and hardening degree of the TL would increase with the heat input.Meanwhile,heavy load hardness tests showed that highly severe inhomogeneous plastic deformation and the microcrack would be generated in the interfacial region and the welding interface respectively in the highest heat input sample(1.03 kJ/mm).These results indicate that the increase in heat input would deteriorate the bonding performance of DMW joints.Further microstructural observations showed that the higher hardening degree of the highest heat input sample was mainly attributed to the stronger grain boundary,solution,and dislocation strengthening effects.展开更多
For joining high Cr,Ni and Mo austenitic stainless steel(AISI 316)by direct drive friction welding(DDFW),with friction weld-ing conditions:rotation speed of 3000 r/min,friction time of 10 s,friction pressure of 130 MP...For joining high Cr,Ni and Mo austenitic stainless steel(AISI 316)by direct drive friction welding(DDFW),with friction weld-ing conditions:rotation speed of 3000 r/min,friction time of 10 s,friction pressure of 130 MPa,forge time of 5 s and forge pressure of 260 MPa.The results of microstructure showed that the temperature at the interface reached 819℃while forge applied between 357-237℃,which subdivided welded joint into four distinct regions of highly plastically deformed zone(HPDZ),thermo-mechanically affected zone(TMAZ),heat affected zone(HAZ)and the base metal,with grain size about 10µm,100µm,90µm and 30µm respectively.These re-gions were created due to dynamic recrystallization(DRX)at the interface and thermo-mechanical deformation with heat diffusion in the neighboring regions.Whereas,high level of microhardness about 300 HV0.1 and hardness roughly 240 Hv10 at the interface due to HPDZ creation while low level of 240 HV0.1 for microhardness and moderately of 205 HV10 for hardness in neighboring regions.展开更多
The microstructures and Vickers hardness at room temperature of arc-meltingprocessed intermetallics of Mo_5Si_3-MoSi_2 hypoeutectic alloy and hypereutectic alloy annealed at1200℃ for different time were investigated....The microstructures and Vickers hardness at room temperature of arc-meltingprocessed intermetallics of Mo_5Si_3-MoSi_2 hypoeutectic alloy and hypereutectic alloy annealed at1200℃ for different time were investigated. Lamellar structure consisted of Mo_5Si_3 (D8m) phaseand MoSi_2 (C11_b) phase was observed in all the alloys. For Mo_5Si_3-MoSi_2 hypoeutectic alloy, thelamellar structure was found only after annealing and developed well with fine spacing on the orderof hundred nanometers after annealing at 1200℃ for 48 h. But when the annealing time was up to 96h, the well-developed lamellar structure was destroyed. For Mo_5Si_3-MoSi_2 hypereutectic alloy, thelamellar structure was found both before and after annealing. However the volume fraction andspacing of the lamellar structure did not change significantly before and after annealing. Theeffects of the formation, development and destruction of lamellar structure on Vickers hardness ofalloys were also investigated. When Mo_5Si_3-MoSi_2 hypoeutectic alloy annealed at 1200℃ for 48 h,the Vickers hardness was improved about 19% compared with that without annealing and formation oflamellar structure. The highest Vickers hardness of Mo5Si3-MoSi_2 hypereutectic was increasing about18% when annealing at 1200℃ for 48 h.展开更多
Hardfacing coatings involve hard carbide/boride phases dispersed in a relatively soft steel matrix.For the hardness measurements of hardfacing coatings,depending on the microstructure,both the hardness test method and...Hardfacing coatings involve hard carbide/boride phases dispersed in a relatively soft steel matrix.For the hardness measurements of hardfacing coatings,depending on the microstructure,both the hardness test method and the applied load affect the hardness results;therefore,they affect the wear performance predictions of the coating.For this reason,the proper hardness test method should be determined according to the microstructure of the coating,and the reliability of the obtained hardness data should be established.This study aimed to determine the most suitable hardness test method for hypoeutectic and hypereutectic microstructures of hardfacing coatings by analyzing the reliability of Rockwell-C and Vickers hardness test results.Reliability analyses showed that Rockwell-C is not a suitable hardness test method for hypereutectic hardfacing coatings.Based on the relationship between wear resistance and hardness,Vickers hardness method was found more suitable for the considered materials.展开更多
The hardening on surface of complex profles such as thread and spline manufactured by cold rolling can efectively improve the mechanical properties and surface quality of rolled parts. The distribution of hardness in ...The hardening on surface of complex profles such as thread and spline manufactured by cold rolling can efectively improve the mechanical properties and surface quality of rolled parts. The distribution of hardness in superfcial layer is closely related to the deformation by rolling. To establish the suitable correlation model for describing the relationship between strain and hardness during cold rolling forming process of complex profles is helpful to the optimization of rolling parameters and improvement of rolling process. In this study, a physical analog experiment refecting the uneven deformation during complex-profle rolling process has been extracted and designed, and then the large date set (more than 400 data points) of training samples refecting the local deformation characteristics of complexprofle rolling have been obtained. Several types of polynomials and power functions were adopted in regression analysis, and the regression correlation models of 45# steel were evaluated by the single-pass and multi-pass physical analog experiments and the complex-profle rolling experiment. The results indicated that the predicting accuracy of polynomial regression model is better in the strain range (i.e., ε < 1.2) of training samples, and the correlation relationship between strain and hardness out strain range (i.e., ε > 1.2) of training samples can be well described by power regression model;so the correlation relationship between strain and hardness during complex-profle rolling process of 45# steel can be characterized by a segmented function such as third-order polynomial in the range ε < 1.2 and power function with a ftting constant in the range ε > 1.2;and the predicting error of the regression model by segmented function is less than 10%.展开更多
Background:Nutrient regulation has been proven to be an effective way to improve the flesh quality in fish.As a necessary nutrient for fish growth,protein accounts for the highest proportion in the fish diet and is ex...Background:Nutrient regulation has been proven to be an effective way to improve the flesh quality in fish.As a necessary nutrient for fish growth,protein accounts for the highest proportion in the fish diet and is expensive.Although our team found that the effect of protein on the muscle hardness of grass carp was probably related to an increased collagen content,the mechanism for this effect has not been deeply explored.Moreover,few studies have explored the protein requirements of sub-adult grass crap(Ctenopharyngodon idella).Therefore,the effects of different dietary protein levels on the growth performance,nutritional value,muscle hardness,muscle fiber growth,collagen metabolism and related molecule expression in grass carp were investigated.Methods:A total of 450 healthy grass carp(721.16±1.98 g)were selected and assigned randomly to six experimen-tal groups with three replicates each(n=25/replicate),and were fed six diets with 15.91%,19.39%,22.10%,25.59%,28.53%and 31.42%protein for 60 d.Results:Appropriate levels of dietary protein increased the feed intake,percentage weight gain,specific growth rate,body composition,unsaturated fatty acid content in muscle,partial free amino acid content in muscle,and muscle hardness of grass carp.These protein levels also increased the muscle fiber density,the frequency of new muscle fibers,the contents of collagen and IGF-1,and the enzyme activities of prolyl 4-hydroxylases and lysyloxidase,and decreased the activity of matrix metalloproteinase-2.At the molecular level,the optimal dietary protein increased col-lagen type Iα1(Colα1),Colα2,PI3K,Akt,S6K1,La ribonucleoprotein domain family member 6a(LARP6a),TGF-β1,Smad2,Smad4,Smad3,tissue inhibitor of metalloproteinase-2,MyoD,Myf5,MyoG and MyHC relative mRNA levels.The levels of the myostatin-1 and myostatin-2 genes were downregulated,and the protein expression levels of p-Smad2,Smad2,Smad4,p-Akt,Akt,LARP6 and Smad3 were increased.Conclusions:The appropriate levels of dietary protein promoted the growth of sub-adult grass carp and improved muscle hardness by promoting the growth of muscle fibers,improving collagen synthesis and depressing collagen degradation.In addition,the dietary protein requirements of sub-adult grass carp were 26.21%and 24.85%according to the quadratic regression analysis of growth performance(SGR)and the muscle hardness(collagen content),respectively.展开更多
Cu-Ni-Sn spinodal alloys(Spinodal bronze)are potential materials with robust applications in components associated with defence applications like bearings,propellers,bushes,and shafts of heavily loaded aircraft,off-ro...Cu-Ni-Sn spinodal alloys(Spinodal bronze)are potential materials with robust applications in components associated with defence applications like bearings,propellers,bushes,and shafts of heavily loaded aircraft,off-road vehicles,and warships.This paper presents a comparative study using water,Brine solution,and SAE 40 oil as the quenching media in regular bronze(Cu-6Sn)and spinodal bronze(Cu-9Ni-6Sn)alloys.Morphological analysis was conducted by optical microscopy,transmission electron microscopy(TEM),and X-ray diffraction technique(XRD)on bronze and spinodal bronze samples immersed in the three different quenching media to understand the grain size and hardness values better.Tribological analysis was performed to analyze the effect of quenching media on the wear aspects of bronze and spinodal bronze samples.The hardness value of the brine-aged spinodal bronze samples was as high as 320 Hv,and the grain size was very low in the range of 60μm.A quantitative comparison between brine-aged regular bronze and brine-aged spinodal bronze showed that the hardness(Hv)was almost 80%higher for brine-aged spinodal bronze.Further,the grain size was approximately 30%finer for spinodal bronze when compared with regular bronze.When the load was increased in spinodal bronze samples,there was an initial dip in wear rate followed by a marginal increase.There was a steady increase in friction coefficient with a rise in load for brine-aged regular bronze and spinodal bronze samples.These results indicate that brine solution is the most effective quenching medium for cast Cu-Ni-Sn spinodal alloys.展开更多
DSA(dynamic strain aging)phenomenon in SUS316 steel was investigated using isothermal and non-isothermal tensile tests of simulated HAZ(heat-affected zone)thermal cycles.Isothermal tensile tests were performed on SUS3...DSA(dynamic strain aging)phenomenon in SUS316 steel was investigated using isothermal and non-isothermal tensile tests of simulated HAZ(heat-affected zone)thermal cycles.Isothermal tensile tests were performed on SUS316 in the peak temperature range of 20-700°C,with strain rates varying from 4.2×10^(-3)to 4.2×10^(-5)s^(-1).Based on the appearance of discontinuous plastic flows,expressed as serrations,and the hardening phenomenon of the tensile samples,the conditions for the occurrence of DSA in the SUS316 steel were investigated.Furthermore,the extent of hardening due to DSA was evaluated by comparing the hardness values of the SUS316 and SUS316EHP steels after the tensile tests.To confirm the effect of DSA on hardness in the HAZ of the welded SUS316 steel,non-isothermal tensile tests of the simulated HAZ thermal cycles were performed using a Thermec Master.The relationship between the increase in Vickers hardness due to DSA and the strain in the HAZ was determined;the effect of DSA on hardness in the HAZ could be predicted.The DSA in SUS316 steel was found to be mainly attributed to the dynamic interaction of dislocations with C and N interstitial atoms during high-temperature deformation.展开更多
The structure and hardness of 8CrWMoV steel with multiple types of ultra fine carbides are studied after annealing, quenching and tempering in this paper. The results show that multiple types of carbides M3C, M7C3, M2...The structure and hardness of 8CrWMoV steel with multiple types of ultra fine carbides are studied after annealing, quenching and tempering in this paper. The results show that multiple types of carbides M3C, M7C3, M23C6, M6C and MC were observed in the annealed steel. Nucleation and coalescence of new carbides, partial dissolution of original carbides in γ phase region during annealing at 800~840℃, result in ultra-fine carbides. Average size of the carbides is0.33~0.34μm in the steel annealed at 800~840℃. Because M3C and M23C6 dissolve easily in austenite, the high hardness HRC63~65 can be obtained by quenching at 840~860℃. Un-dissolved carbides M6C and MC (VC) can effectively prevent the coarsening of austenitic grain, and conduce to obtain very fine martensite. The retained austenite can be easy to decompose during tempering at low and middle temperature due to the precipitation of multiple types of carbides and the good tempering-resistance of the steel is obtained. The microstructure and property of the steel after heat treatment can be accurately explained by calculating based on phase equilibrium thermodynamic.Key Words: 8CrWMoV steel, ultra-fine carbide, heat treatment, microstructure,展开更多
By means of induction melting technology,Ti-6Al-4V alloy staging casting was made with the same rotation velocity and centrifugal radius.The effects of casting modulus on the grain size,the thickness of lamellarα+βp...By means of induction melting technology,Ti-6Al-4V alloy staging casting was made with the same rotation velocity and centrifugal radius.The effects of casting modulus on the grain size,the thickness of lamellarα+βphase,and the Vickers hardness,as well as the relationships between Vickers hardness,grain size and thickness of lamellarα+βphase were investigated.The results show that the greater the modulus,the larger the grain size and the thickness of lamellarα+βphase,and the less the Vickers hardness. The relationship between Vickers hardness and grain size meets the Hall-Petch equation:Hv=353.45+74.17 d G-1/2 .The relationship between the Vickers hardness and the thickness of lamellarα+βphase is expressed as Hv=2.45d2α+β-35.96d α+β+476.84.展开更多
Effects of Cr3C2,VC and La2O3 additions on the WC grain morphology,hardness and toughness of WC-10Co alloys were investigated.To intensify the grain growth driving force,nano W and nano C,instead of the conventionally...Effects of Cr3C2,VC and La2O3 additions on the WC grain morphology,hardness and toughness of WC-10Co alloys were investigated.To intensify the grain growth driving force,nano W and nano C,instead of the conventionally used WC,were used as the starting materials.To obtain a three-dimensional WC grain morphology,the natural sinter skins of the alloys were observed directly by scanning electron microscopy.It is shown that the additions have a strong ability in regulating the WC grain morphological and grain size distribution characteristics and the combinations of hardness and toughness.Due to the formation of regular and homogeneous triangular platelet WC grains,WC-10Co-0.6Cr3C2-0.06La2O3 alloy shows an excellent combination of hardness and toughness.The morphological regulation mechanism,the relationship between the WC grain morphology and the properties were discussed.展开更多
The microstructure and hardness of the stir zone (SZ) with different welding heat inputs were investigated for friction stir-welded 2024-T3 aluminum by transmission electron microscopy, differential scanning calorim...The microstructure and hardness of the stir zone (SZ) with different welding heat inputs were investigated for friction stir-welded 2024-T3 aluminum by transmission electron microscopy, differential scanning calorimeter and Vickers micro-hardness test. The results show that welding heat input has a significant effect on the hardness of the SZ. Under high welding heat input condition, a higher welding speed is beneficial for improving the hardness of the SZ. However, when the welding heat input is low, the hardness of the SZ elevates with increasing the rotation speed. The hardness of the SZ decreases after post-welded heat treatment due to overaging. The joints welded at 500 r/min and 100 mm/min show a high resistance to overaging. The reduction of hardness in the SZ is only 3.8%, while in other joints, the reduction is more than 10%. The morphology of strengthening precipitates plays important roles for the improvement of hardness.展开更多
H-gate and closed-gate PD SOI nMOSFETs are fabricated on SIMOX substrate,and the influence of floating body effect on the radiation hardness is studied.All the subthreshold characteristics of the devices do not change...H-gate and closed-gate PD SOI nMOSFETs are fabricated on SIMOX substrate,and the influence of floating body effect on the radiation hardness is studied.All the subthreshold characteristics of the devices do not change much after radiation of the total dose of 106rad(Si).The back gate threshold voltage shift of closed-gate is about 33% less than that of H-gate device.The reason should be that the body potential of the closed-gate device is raised due to impact ionization,and an electric field is produced across the BOX.The floating body effect can improve the radiation hardness of the back gate transistor.展开更多
The hardness values and the wear resistance of Al2O3P/ Zn-Al composite, prepared by means of rheological casting technology,are investigated separately in this work. The results show that the addition of Al2O3P increa...The hardness values and the wear resistance of Al2O3P/ Zn-Al composite, prepared by means of rheological casting technology,are investigated separately in this work. The results show that the addition of Al2O3P increases the hardness values of the matrix at both room and high temperature and improves the wear resistance of the material.The hardness values and the wear resistance of the composite rise with the increase of the particle volume fraction or the decrease of the particle size.The raising of test temperature results in a rapid descending of its hardness values.However, the addition of Al2O3P improves the property of high temperature resistance of Zn-Al alloys significantly.Moreover,the effect of quenching, tempering or cycling heat treatment on the hardness values of the composite is also studied.展开更多
The present communication addresses an interesting problem related to the indeterminacy in hardness of superelastic NiTi reported by Xu et al. The origin of the indeterminacy is attributed to the inadequacy of the con...The present communication addresses an interesting problem related to the indeterminacy in hardness of superelastic NiTi reported by Xu et al. The origin of the indeterminacy is attributed to the inadequacy of the conventional Vickers hardness testing measurement which does not record elastic deformation, and thus the indeterminacy may be removed with suitable techniques. Concepts of hardness in relation to deformation are clarified. Recommendations for measuring the hardness of NiTi and other elastic-plastic materials are suggested, together with comments on the advantages and disadvantages of each of these methods.展开更多
The Vickers hardness test has been widely used for neutron-irradiated materials and nanoindentation for ion-irradiated materials.Comparing the Vickers hardness and nanohardness of the same materials quantitatively and...The Vickers hardness test has been widely used for neutron-irradiated materials and nanoindentation for ion-irradiated materials.Comparing the Vickers hardness and nanohardness of the same materials quantitatively and establishing a correlation between them is meaningful.In this study,five representative materials—pure titanium(Ti),nickel(Ni),tungsten(W),304 coarse-grained stainless steel(CG-SS)and 304 nanocrystalline austenitic stainless steel(NG-SS)—are investigated for comparison.The results show that the relationship between Vickers hardness and nanohardness does not conform to a mathematical geometric relationship because of sink-in and pile-up effects confirmed by finite element analysis(FEA)and the results of optical microscopy.Finally,one new method was developed by excluding the effects of sink-in and pile-up in materials.With this improved correction in the projected area of the Vickers hardness and nanohardness,the two kinds of hardness become identical.展开更多
Hardness of materials depends significantly on the indentation size and grain/sub-grain size via microindentation and nanoindentation tests of high-purity tungsten with different structures.The grain boundary effect a...Hardness of materials depends significantly on the indentation size and grain/sub-grain size via microindentation and nanoindentation tests of high-purity tungsten with different structures.The grain boundary effect and indentation size effect were explored.The indentation hardness was fitted using the Nix-Gao model by considering the scaling factor.The results show that the scaling factor is barely correlated with the grain/sub-grain size.The interaction between the plastically deformed zone(PDZ) boundary and the grain/sub-grain boundary is believed to be the reason that leads to an increase of the measured hardness at the specific depths.Results also indicate that the area of the PDZ is barely correlated with the grain/sub-grain size,and the indentation hardness starts to stabilize once the PDZ expands to the dimension of an individual grain/sub-grain.展开更多
The microstructure of a Cu-Zn alloy treated under different high pressures was investigated by means of metallographic, scanning electron microscope (SEM), energy dispersive spectrometer (EDS), and X-ray diffracti...The microstructure of a Cu-Zn alloy treated under different high pressures was investigated by means of metallographic, scanning electron microscope (SEM), energy dispersive spectrometer (EDS), and X-ray diffraction (XRD), and the hardness of the Cu-Zn alloy was also measured. The results show that the ct phase with a smaller grain size, different shapes, and random distribution appears in the Cu-Zn alloy during the solid-state phase transformation generation in the temperature range of 25-750℃ and the pressure range of 0-6 GPa. The amount of residual α phase in the microstructure decreases and then increases with increasing pressure. Under a high pressure of 3 GPa, the least volume fraction of residual a phase was obtained, and under a high pressure of 6 GPa, the changes of the microstructure of the Cu-Zn alloy were not obvious. In addition, high pressure can increase the hardness of the Cu-Zn alloy, but it cannot generate any new phase.展开更多
By measuring the hardness of carburized layer of a new type supersaturated carburizing steel (35Cr3SiMnMoV) at different temper temperature for 2 h, the relationship curve between the carburized layer hardness and t...By measuring the hardness of carburized layer of a new type supersaturated carburizing steel (35Cr3SiMnMoV) at different temper temperature for 2 h, the relationship curve between the carburized layer hardness and the temper temperature is established. The result indicates that the hardness goes down firstly, then up and down, just like a wave consistent with the temperature increase. A secondary hardening peak appears at 570 ℃ or so. Based on Empirical Election Theory (EET) of Solids and Molecules, the valence electron structures (VESs) containing α-Fe-C, α-Fe-C-Me segregation structure units and carbide are calculated. The laws of temper process and hardness change with the temper temperature are explained, and the fact that reconstruction of θ-Fe3C is prior to that of special carbide at high tempering is analyzed with the phase structure formation factor, S, being taken into consideration. Therefore, the laws of temper process and hardness change of supersaturated carburized layer at different temper temperature can be traced back to valence electron structure (VES) level of alloy phase.展开更多
基金supported by the National Natural Science Foundation of China(No.51878127)the Fundamental Research Funds for the Central Universities(N180104013).
文摘The compaction characteristics of gravelly soil are affected by gravel hardness.To investigate the evolution and influencing mechanism of different gravel hardness on the compaction characteristics of gravelly soil,heavy compaction tests and crushing tests were conducted on gravelly soils with gravels originated from hard,soft and extremely soft rocks.According to orthogonal experiments and variance analysis,it was found that hardness has a significant impact on the maximum dry density of gravelly soil,followed by gravel content,and lastly,moisture content.For gravel compositions with an average saturated uniaxial compressive strength less than 60 MPa,the order of compacted maximum dry density is soft gravels>hard gravels>extremely soft gravels.Each type of gravelly soil has a threshold for gravel content,with 60%for hard and soft gravels and 50%for extremely soft gravels.Beyond these thresholds,the compacted dry density decreases significantly.There is a certain interaction between hardness,gravel content,and moisture content.Higher hardness increases the influence of gravel content,whereas lower hardness increases the influence of moisture content.Gravelly soils with the coarse aggregate(CA)between 0.7 and 0.8 typically achieve higher dry densities after compaction.In addition,the prediction equations for the particle breakage rate and CA ratio in the Bailey method were proposed to estimate the compaction performance of gravelly soil preliminarily.The results further revealed the compaction mechanism of different gravelly soils and can provide reference for subgrade filling construction.
文摘The welding interface is crucial to the service safety of dissimilar metal weld(DMW)joints between stainless steel(SS)and low alloy(LA)steel.Different status of welding interfaces was prepared by cladding SS consumables to LA steel substrates with different heat inputs via tungsten inert gas arc welding(TIG),followed by a series of microstructural characterizations and hardness tests.Results showed that a hardening and transition layer(TL)would be generated along the welding interface,and the width and hardening degree of the TL would increase with the heat input.Meanwhile,heavy load hardness tests showed that highly severe inhomogeneous plastic deformation and the microcrack would be generated in the interfacial region and the welding interface respectively in the highest heat input sample(1.03 kJ/mm).These results indicate that the increase in heat input would deteriorate the bonding performance of DMW joints.Further microstructural observations showed that the higher hardening degree of the highest heat input sample was mainly attributed to the stronger grain boundary,solution,and dislocation strengthening effects.
文摘For joining high Cr,Ni and Mo austenitic stainless steel(AISI 316)by direct drive friction welding(DDFW),with friction weld-ing conditions:rotation speed of 3000 r/min,friction time of 10 s,friction pressure of 130 MPa,forge time of 5 s and forge pressure of 260 MPa.The results of microstructure showed that the temperature at the interface reached 819℃while forge applied between 357-237℃,which subdivided welded joint into four distinct regions of highly plastically deformed zone(HPDZ),thermo-mechanically affected zone(TMAZ),heat affected zone(HAZ)and the base metal,with grain size about 10µm,100µm,90µm and 30µm respectively.These re-gions were created due to dynamic recrystallization(DRX)at the interface and thermo-mechanical deformation with heat diffusion in the neighboring regions.Whereas,high level of microhardness about 300 HV0.1 and hardness roughly 240 Hv10 at the interface due to HPDZ creation while low level of 240 HV0.1 for microhardness and moderately of 205 HV10 for hardness in neighboring regions.
文摘The microstructures and Vickers hardness at room temperature of arc-meltingprocessed intermetallics of Mo_5Si_3-MoSi_2 hypoeutectic alloy and hypereutectic alloy annealed at1200℃ for different time were investigated. Lamellar structure consisted of Mo_5Si_3 (D8m) phaseand MoSi_2 (C11_b) phase was observed in all the alloys. For Mo_5Si_3-MoSi_2 hypoeutectic alloy, thelamellar structure was found only after annealing and developed well with fine spacing on the orderof hundred nanometers after annealing at 1200℃ for 48 h. But when the annealing time was up to 96h, the well-developed lamellar structure was destroyed. For Mo_5Si_3-MoSi_2 hypereutectic alloy, thelamellar structure was found both before and after annealing. However the volume fraction andspacing of the lamellar structure did not change significantly before and after annealing. Theeffects of the formation, development and destruction of lamellar structure on Vickers hardness ofalloys were also investigated. When Mo_5Si_3-MoSi_2 hypoeutectic alloy annealed at 1200℃ for 48 h,the Vickers hardness was improved about 19% compared with that without annealing and formation oflamellar structure. The highest Vickers hardness of Mo5Si3-MoSi_2 hypereutectic was increasing about18% when annealing at 1200℃ for 48 h.
文摘Hardfacing coatings involve hard carbide/boride phases dispersed in a relatively soft steel matrix.For the hardness measurements of hardfacing coatings,depending on the microstructure,both the hardness test method and the applied load affect the hardness results;therefore,they affect the wear performance predictions of the coating.For this reason,the proper hardness test method should be determined according to the microstructure of the coating,and the reliability of the obtained hardness data should be established.This study aimed to determine the most suitable hardness test method for hypoeutectic and hypereutectic microstructures of hardfacing coatings by analyzing the reliability of Rockwell-C and Vickers hardness test results.Reliability analyses showed that Rockwell-C is not a suitable hardness test method for hypereutectic hardfacing coatings.Based on the relationship between wear resistance and hardness,Vickers hardness method was found more suitable for the considered materials.
基金Supported by National Natural Science Foundation of China(Grant No.51675415)Key Research and Development Program of Shaanxi,China(Grant No.2021GXLH-Z-049).
文摘The hardening on surface of complex profles such as thread and spline manufactured by cold rolling can efectively improve the mechanical properties and surface quality of rolled parts. The distribution of hardness in superfcial layer is closely related to the deformation by rolling. To establish the suitable correlation model for describing the relationship between strain and hardness during cold rolling forming process of complex profles is helpful to the optimization of rolling parameters and improvement of rolling process. In this study, a physical analog experiment refecting the uneven deformation during complex-profle rolling process has been extracted and designed, and then the large date set (more than 400 data points) of training samples refecting the local deformation characteristics of complexprofle rolling have been obtained. Several types of polynomials and power functions were adopted in regression analysis, and the regression correlation models of 45# steel were evaluated by the single-pass and multi-pass physical analog experiments and the complex-profle rolling experiment. The results indicated that the predicting accuracy of polynomial regression model is better in the strain range (i.e., ε < 1.2) of training samples, and the correlation relationship between strain and hardness out strain range (i.e., ε > 1.2) of training samples can be well described by power regression model;so the correlation relationship between strain and hardness during complex-profle rolling process of 45# steel can be characterized by a segmented function such as third-order polynomial in the range ε < 1.2 and power function with a ftting constant in the range ε > 1.2;and the predicting error of the regression model by segmented function is less than 10%.
基金supported by National Key R&D Program of China(2018YFD0900400,2019YFD0900200)National Natural Science Foundation of China for Outstanding Youth Science Foundation(31922086)+3 种基金National Nature Science Foundation of China(32172988)the Young Top-Notch Talent Support Program of National Ten-Thousand Talents Program,the Earmarked Fund for China Agriculture Research System(CARS-45)Outstanding Talents and Innovative Team of Agricultural Scientific Research(Ministry of Agriculture)Supported by Sichuan Science and Technology Program(2019YFN0036).
文摘Background:Nutrient regulation has been proven to be an effective way to improve the flesh quality in fish.As a necessary nutrient for fish growth,protein accounts for the highest proportion in the fish diet and is expensive.Although our team found that the effect of protein on the muscle hardness of grass carp was probably related to an increased collagen content,the mechanism for this effect has not been deeply explored.Moreover,few studies have explored the protein requirements of sub-adult grass crap(Ctenopharyngodon idella).Therefore,the effects of different dietary protein levels on the growth performance,nutritional value,muscle hardness,muscle fiber growth,collagen metabolism and related molecule expression in grass carp were investigated.Methods:A total of 450 healthy grass carp(721.16±1.98 g)were selected and assigned randomly to six experimen-tal groups with three replicates each(n=25/replicate),and were fed six diets with 15.91%,19.39%,22.10%,25.59%,28.53%and 31.42%protein for 60 d.Results:Appropriate levels of dietary protein increased the feed intake,percentage weight gain,specific growth rate,body composition,unsaturated fatty acid content in muscle,partial free amino acid content in muscle,and muscle hardness of grass carp.These protein levels also increased the muscle fiber density,the frequency of new muscle fibers,the contents of collagen and IGF-1,and the enzyme activities of prolyl 4-hydroxylases and lysyloxidase,and decreased the activity of matrix metalloproteinase-2.At the molecular level,the optimal dietary protein increased col-lagen type Iα1(Colα1),Colα2,PI3K,Akt,S6K1,La ribonucleoprotein domain family member 6a(LARP6a),TGF-β1,Smad2,Smad4,Smad3,tissue inhibitor of metalloproteinase-2,MyoD,Myf5,MyoG and MyHC relative mRNA levels.The levels of the myostatin-1 and myostatin-2 genes were downregulated,and the protein expression levels of p-Smad2,Smad2,Smad4,p-Akt,Akt,LARP6 and Smad3 were increased.Conclusions:The appropriate levels of dietary protein promoted the growth of sub-adult grass carp and improved muscle hardness by promoting the growth of muscle fibers,improving collagen synthesis and depressing collagen degradation.In addition,the dietary protein requirements of sub-adult grass carp were 26.21%and 24.85%according to the quadratic regression analysis of growth performance(SGR)and the muscle hardness(collagen content),respectively.
文摘Cu-Ni-Sn spinodal alloys(Spinodal bronze)are potential materials with robust applications in components associated with defence applications like bearings,propellers,bushes,and shafts of heavily loaded aircraft,off-road vehicles,and warships.This paper presents a comparative study using water,Brine solution,and SAE 40 oil as the quenching media in regular bronze(Cu-6Sn)and spinodal bronze(Cu-9Ni-6Sn)alloys.Morphological analysis was conducted by optical microscopy,transmission electron microscopy(TEM),and X-ray diffraction technique(XRD)on bronze and spinodal bronze samples immersed in the three different quenching media to understand the grain size and hardness values better.Tribological analysis was performed to analyze the effect of quenching media on the wear aspects of bronze and spinodal bronze samples.The hardness value of the brine-aged spinodal bronze samples was as high as 320 Hv,and the grain size was very low in the range of 60μm.A quantitative comparison between brine-aged regular bronze and brine-aged spinodal bronze showed that the hardness(Hv)was almost 80%higher for brine-aged spinodal bronze.Further,the grain size was approximately 30%finer for spinodal bronze when compared with regular bronze.When the load was increased in spinodal bronze samples,there was an initial dip in wear rate followed by a marginal increase.There was a steady increase in friction coefficient with a rise in load for brine-aged regular bronze and spinodal bronze samples.These results indicate that brine solution is the most effective quenching medium for cast Cu-Ni-Sn spinodal alloys.
基金supported by Kansai Electric Power Co.,Inc.,Japan.The authors gratefully acknowledge the assistance of Mr.Ikumi Asai,who holds a Master’s degree from the Graduate School of Engineering,Osaka University,Japan.
文摘DSA(dynamic strain aging)phenomenon in SUS316 steel was investigated using isothermal and non-isothermal tensile tests of simulated HAZ(heat-affected zone)thermal cycles.Isothermal tensile tests were performed on SUS316 in the peak temperature range of 20-700°C,with strain rates varying from 4.2×10^(-3)to 4.2×10^(-5)s^(-1).Based on the appearance of discontinuous plastic flows,expressed as serrations,and the hardening phenomenon of the tensile samples,the conditions for the occurrence of DSA in the SUS316 steel were investigated.Furthermore,the extent of hardening due to DSA was evaluated by comparing the hardness values of the SUS316 and SUS316EHP steels after the tensile tests.To confirm the effect of DSA on hardness in the HAZ of the welded SUS316 steel,non-isothermal tensile tests of the simulated HAZ thermal cycles were performed using a Thermec Master.The relationship between the increase in Vickers hardness due to DSA and the strain in the HAZ was determined;the effect of DSA on hardness in the HAZ could be predicted.The DSA in SUS316 steel was found to be mainly attributed to the dynamic interaction of dislocations with C and N interstitial atoms during high-temperature deformation.
文摘The structure and hardness of 8CrWMoV steel with multiple types of ultra fine carbides are studied after annealing, quenching and tempering in this paper. The results show that multiple types of carbides M3C, M7C3, M23C6, M6C and MC were observed in the annealed steel. Nucleation and coalescence of new carbides, partial dissolution of original carbides in γ phase region during annealing at 800~840℃, result in ultra-fine carbides. Average size of the carbides is0.33~0.34μm in the steel annealed at 800~840℃. Because M3C and M23C6 dissolve easily in austenite, the high hardness HRC63~65 can be obtained by quenching at 840~860℃. Un-dissolved carbides M6C and MC (VC) can effectively prevent the coarsening of austenitic grain, and conduce to obtain very fine martensite. The retained austenite can be easy to decompose during tempering at low and middle temperature due to the precipitation of multiple types of carbides and the good tempering-resistance of the steel is obtained. The microstructure and property of the steel after heat treatment can be accurately explained by calculating based on phase equilibrium thermodynamic.Key Words: 8CrWMoV steel, ultra-fine carbide, heat treatment, microstructure,
基金Project(50434030)supported by the National Natural Science Foundation of China
文摘By means of induction melting technology,Ti-6Al-4V alloy staging casting was made with the same rotation velocity and centrifugal radius.The effects of casting modulus on the grain size,the thickness of lamellarα+βphase,and the Vickers hardness,as well as the relationships between Vickers hardness,grain size and thickness of lamellarα+βphase were investigated.The results show that the greater the modulus,the larger the grain size and the thickness of lamellarα+βphase,and the less the Vickers hardness. The relationship between Vickers hardness and grain size meets the Hall-Petch equation:Hv=353.45+74.17 d G-1/2 .The relationship between the Vickers hardness and the thickness of lamellarα+βphase is expressed as Hv=2.45d2α+β-35.96d α+β+476.84.
基金Project (51074189) supported by the National Natural Science Foundation of ChinaProject (20100162110001) supported by Research Fund for the Doctoral Program of Higher Education of ChinaProject (2011BAE09B02) supported by the National Science & Technology Special Foundation of China
文摘Effects of Cr3C2,VC and La2O3 additions on the WC grain morphology,hardness and toughness of WC-10Co alloys were investigated.To intensify the grain growth driving force,nano W and nano C,instead of the conventionally used WC,were used as the starting materials.To obtain a three-dimensional WC grain morphology,the natural sinter skins of the alloys were observed directly by scanning electron microscopy.It is shown that the additions have a strong ability in regulating the WC grain morphological and grain size distribution characteristics and the combinations of hardness and toughness.Due to the formation of regular and homogeneous triangular platelet WC grains,WC-10Co-0.6Cr3C2-0.06La2O3 alloy shows an excellent combination of hardness and toughness.The morphological regulation mechanism,the relationship between the WC grain morphology and the properties were discussed.
基金Project(61901110301)supported by the Aircraft Science Foundation,China
文摘The microstructure and hardness of the stir zone (SZ) with different welding heat inputs were investigated for friction stir-welded 2024-T3 aluminum by transmission electron microscopy, differential scanning calorimeter and Vickers micro-hardness test. The results show that welding heat input has a significant effect on the hardness of the SZ. Under high welding heat input condition, a higher welding speed is beneficial for improving the hardness of the SZ. However, when the welding heat input is low, the hardness of the SZ elevates with increasing the rotation speed. The hardness of the SZ decreases after post-welded heat treatment due to overaging. The joints welded at 500 r/min and 100 mm/min show a high resistance to overaging. The reduction of hardness in the SZ is only 3.8%, while in other joints, the reduction is more than 10%. The morphology of strengthening precipitates plays important roles for the improvement of hardness.
文摘H-gate and closed-gate PD SOI nMOSFETs are fabricated on SIMOX substrate,and the influence of floating body effect on the radiation hardness is studied.All the subthreshold characteristics of the devices do not change much after radiation of the total dose of 106rad(Si).The back gate threshold voltage shift of closed-gate is about 33% less than that of H-gate device.The reason should be that the body potential of the closed-gate device is raised due to impact ionization,and an electric field is produced across the BOX.The floating body effect can improve the radiation hardness of the back gate transistor.
文摘The hardness values and the wear resistance of Al2O3P/ Zn-Al composite, prepared by means of rheological casting technology,are investigated separately in this work. The results show that the addition of Al2O3P increases the hardness values of the matrix at both room and high temperature and improves the wear resistance of the material.The hardness values and the wear resistance of the composite rise with the increase of the particle volume fraction or the decrease of the particle size.The raising of test temperature results in a rapid descending of its hardness values.However, the addition of Al2O3P improves the property of high temperature resistance of Zn-Al alloys significantly.Moreover,the effect of quenching, tempering or cycling heat treatment on the hardness values of the composite is also studied.
文摘The present communication addresses an interesting problem related to the indeterminacy in hardness of superelastic NiTi reported by Xu et al. The origin of the indeterminacy is attributed to the inadequacy of the conventional Vickers hardness testing measurement which does not record elastic deformation, and thus the indeterminacy may be removed with suitable techniques. Concepts of hardness in relation to deformation are clarified. Recommendations for measuring the hardness of NiTi and other elastic-plastic materials are suggested, together with comments on the advantages and disadvantages of each of these methods.
基金financially supported by the National Magnetic Confinement Fusion Energy Research Project of China(No.2015GB113000)National Natural Science Foundation of China(Nos.11675005,11935004)+1 种基金China Postdoctoral Science Foundation(No.2018M641093)the National Defense Nuclear Material Technology Innovation Center。
文摘The Vickers hardness test has been widely used for neutron-irradiated materials and nanoindentation for ion-irradiated materials.Comparing the Vickers hardness and nanohardness of the same materials quantitatively and establishing a correlation between them is meaningful.In this study,five representative materials—pure titanium(Ti),nickel(Ni),tungsten(W),304 coarse-grained stainless steel(CG-SS)and 304 nanocrystalline austenitic stainless steel(NG-SS)—are investigated for comparison.The results show that the relationship between Vickers hardness and nanohardness does not conform to a mathematical geometric relationship because of sink-in and pile-up effects confirmed by finite element analysis(FEA)and the results of optical microscopy.Finally,one new method was developed by excluding the effects of sink-in and pile-up in materials.With this improved correction in the projected area of the Vickers hardness and nanohardness,the two kinds of hardness become identical.
基金Project(51174235)supported by the National Natural Science Foundation of China
文摘Hardness of materials depends significantly on the indentation size and grain/sub-grain size via microindentation and nanoindentation tests of high-purity tungsten with different structures.The grain boundary effect and indentation size effect were explored.The indentation hardness was fitted using the Nix-Gao model by considering the scaling factor.The results show that the scaling factor is barely correlated with the grain/sub-grain size.The interaction between the plastically deformed zone(PDZ) boundary and the grain/sub-grain boundary is believed to be the reason that leads to an increase of the measured hardness at the specific depths.Results also indicate that the area of the PDZ is barely correlated with the grain/sub-grain size,and the indentation hardness starts to stabilize once the PDZ expands to the dimension of an individual grain/sub-grain.
文摘The microstructure of a Cu-Zn alloy treated under different high pressures was investigated by means of metallographic, scanning electron microscope (SEM), energy dispersive spectrometer (EDS), and X-ray diffraction (XRD), and the hardness of the Cu-Zn alloy was also measured. The results show that the ct phase with a smaller grain size, different shapes, and random distribution appears in the Cu-Zn alloy during the solid-state phase transformation generation in the temperature range of 25-750℃ and the pressure range of 0-6 GPa. The amount of residual α phase in the microstructure decreases and then increases with increasing pressure. Under a high pressure of 3 GPa, the least volume fraction of residual a phase was obtained, and under a high pressure of 6 GPa, the changes of the microstructure of the Cu-Zn alloy were not obvious. In addition, high pressure can increase the hardness of the Cu-Zn alloy, but it cannot generate any new phase.
基金Funded by the Science and Technology Foundation of Retuned Students Studying Abroad of Shanxi Province of China(No. 1995-26)
文摘By measuring the hardness of carburized layer of a new type supersaturated carburizing steel (35Cr3SiMnMoV) at different temper temperature for 2 h, the relationship curve between the carburized layer hardness and the temper temperature is established. The result indicates that the hardness goes down firstly, then up and down, just like a wave consistent with the temperature increase. A secondary hardening peak appears at 570 ℃ or so. Based on Empirical Election Theory (EET) of Solids and Molecules, the valence electron structures (VESs) containing α-Fe-C, α-Fe-C-Me segregation structure units and carbide are calculated. The laws of temper process and hardness change with the temper temperature are explained, and the fact that reconstruction of θ-Fe3C is prior to that of special carbide at high tempering is analyzed with the phase structure formation factor, S, being taken into consideration. Therefore, the laws of temper process and hardness change of supersaturated carburized layer at different temper temperature can be traced back to valence electron structure (VES) level of alloy phase.