Advances in the studies of the supported ruthenium catalysts for CO_(2) methanation

CO_(2) methanation has a potential in the large-scale utilization of carbon dioxide.It has also been considered to be useful for the renewable energy storage.The commercial pipeline for natural gas transportation can be directly applied for the methane product of CO_(2) methanation.The supported ruthenium(Ru)catalyst has been confirmed to be active and stable for CO_(2) methanation with its high ability in the dissociation of hydrogen and the strong binding of carbon monoxide.CO_(2) methanation over the supported Ru catalyst is structure sensitive.The size of the Ru catalyst and the support have significant effects on the activity and the mechanism.A significant challenge re-mained is the structural controllable preparation of the supported Ru catalyst toward a sufficiently high low-temperature activity.In this review,the recent progresses in the investigations of the supported Ru catalysts for CO_(2) methanation are summarized.The challenges and the future devel-opments are also discussed.

Zonal activation of molecular carbon dioxide and hydrogen over dual sites Ni-Co-MgO catalyst for CO_(2) methanation:Synergistic catalysis of Ni and Co species

An in-depth mechanism in zonal activation of CO_(2)and H2molecular over dual-active sites has not been revealed yet.Here,Ni-Co-MgO was rationally constructed to elucidate the CO_(2)methanation mechanism.The abundant surface nickel and cobalt components as active sites led to strong Ni-Co interaction with charge transfer from nickel to cobalt.Notably,electron-enriched Coδ-species participated in efficient chemisorption and activation of CO_(2)to generate monodentate carbonate.Simultaneously,plentiful available Ni0sites facilitated H2dissociation,thus CO_(2)and H2were smoothly activated at zones of Coδ-species and Ni0,respectively.Detailed in situ DRIFTS,quasi situ XPS,TPSR,and DFT calculations substantiated a new formate evolution mechanism via monodentate carbonate instead of traditional bidentate carbonate based on synergistic catalysis of Coδ-species and Ni0.The zonal activation of CO_(2)and H2by tuning electron behaviors of double-center catalysts can boost heterogeneous catalytic hydrogenation performance.

CO_(2)methanation boosted by support-size-dependent strong metal-support interaction and B-O-Ti component

Strong metal-support interaction(SMSI)has a great impact on the activity and selectivity of heterogeneous catalysts,which was usually adjusted by changing reduction temperature or processing catalyst in different atmosphere.However,few researches concentrate on modulating SMSI through regulating the structure of the support.Herein,we show how changing the surface environment of the anatase TiO_(2)(B–TiO_(2))can be used to modulate the SMSI.The moderate TiOx overlayer makes the Ni metal highly dispersed on the high specific surface area of support,resulting in a substantially enhanced CO_(2)methanation rate.Besides,a novel phenomenon was observed that boron dopants promote the for-mation of the B–O–Ti interface site,enhancing the catalytic performance of CO_(2)hydrogenation.DFT calculations confirm that the B–O–Ti structure facilitates the activation of CO_(2)and further hydrogenation to methane.

Methanation of CO/CO_(2)for power to methane process:Fundamentals,status,and perspectives

Power-to-methane(P2M)processes,by converting electricity from renewable energy to H2and then into other high value-added and energy-intense chemicals in the presence of active catalysts,have become an effective solution for energy storage.However,the fluctuating electricity from intermittent renewable energy leads to a dynamic composition of reactants for downstream methanation,which requires an excellent heterogeneous catalyst to withstand the harsh conditions.Based on these findings,the objective of this review is to classify the fundamentals and status of CO/CO_(2)methanation and identify the pathways in the presence of various catalysts for methane production.In addition,this review sheds insight into the future development and challenges of CO_(2)or CO methanation,including the deactivation mechanisms and catalyst performance under dynamically harsh conditions.Finally,we elaborated on the advantages and development prospects of P2M,and then we summarized the current stage and ongoing industrialization projects of P2M.

Depleted uranium oxide supported nickel catalyst for autothermal CO_(2)methanation in non-adiabatic reactor under induction heating

Undoped nickel-based catalysts supported on depleted uranium oxide allow one to carry out CO_(2)methanation process under extremely low reaction temperature under atmospheric pressure and powered by a contactless induction heating.By adjusting the reaction conditions,the catalyst is able to perform CO_(2)methanation reaction under autothermal process operated inside a non-adiabatic reactor,without any external energy supply.Such autothermal process is possible thanks to the high apparent density of the UO_x which allows one to confine the reaction heat in a small catalyst volume in order to confine the exothermicity of the reaction inside the catalyst and to operate the reaction at equilibrium heat in-heat out.Such autothermal operation mode allows one to significantly reduce the complexity of the process compared to that operated using adiabatic reactor,where complete insulation is required to prevent heat disequilibrium,in order to reduce as much as possible,the heat exchange with the external medium.The catalyst displays an extremely high stability as a function of time on stream as no apparent deactivation.It is expected that such new catalyst with unprecedented catalytic performance could open new era in the field of heterogeneous catalysis where traditional supports show their limitations to operate catalytic processes under severe reaction conditions.

Promotional effects of Ru and Fe on Ni/ZrO_(2) catalyst during CO_(2) methanation:A comparative evaluation of the mechanism

Ni-based catalysts are widely investigated non-noble metal-based systems for CO_(2)methanation.However,their industrial application is still limited due to lower activity at low-temperature and catalyst deactivation.Incorporating a second metal such as Ru and Fe is considered as a successful strategy to overcome these challenges through alloy formation or the synergies provided by the interplay of two adjacent metallic sites.Nonetheless,their promotional effect on the CO_(2)methanation mechanism under similar conditions has not been reported yet.In this work,Fe and Ru-promoted Ni/ZrO_(2)catalysts were investigated to evaluate their promotional effect on the mechanism.The Ni/Fe ratio was first optimized and a CO_(2)conversion rate of 37.7 mmolCO_(2)/(molNi+Fes)and 96.3%CH^(4)selectivity was obtained over the Ni_(0.8)Fe_(0.2)/ZrO_(2)catalyst.In comparison with Ni_(0.8)Fe_(0.2)/ZrO_(2),Ni_(0.8)Ru_(0.2)/ZrO_(2)prepared with the same composition showed higher activity and stability in CO_(2)methanation.Characterization results indicate alloys formation and H spillover for Ni_(0.8)Ru_(0.2)/ZrO_(2)to be responsible for promotion.Besides,in situ DRIFTS studies evidenced the occurrence of both CO_(2)dissociative and associative pathways over Ni_(0.8)Ru_(0.2)/ZrO_(2)catalyst,while solely the CO_(2)associative pathway occurred for Ni_(0.8)Fe_(0.2)/ZrO_(2)

Three-Dimensional Simulation of Hydrodynamic Mechanism of Fluidized Bed Methanation

Organic solid waste(OSW)contains many renewable materials.The pyrolysis and gasification of OSW can realize resource utilization,and its products can be used for methanation reaction to produce synthetic natural gas in the specific reactor.In order to understand the dynamic characteristics of the reactor,a three-dimensional numerical model has been established by the method of Computational Fluid Dynamics(CFD).Along the height of the reactor,the particle distribution in the bed becomes thinner and the mean solid volume fraction decreases from 4.18%to 0.37%.Meanwhile,the pressure fluctuation range decreased from 398.76 Pa at the entrance to a much lower value of 74.47 Pa at the exit.In this simulation,three parameters of gas inlet velocity,operating temperature and solid particle diameter are changed to explore their influences on gas-solid multiphase flow.The results show that gas velocity has a great influence on particle distribution.When the gas inlet velocity decreases from 6.51 to 1.98 m/s,the minimum height that particles can reach decreases from 169 to 100 mm.Additionally,as the operating temperature increases,the particle holdup inside the reactor changes from 0.843%to 0.700%.This indicates that the particle residence time reduces,which is not conducive to the follow-up reaction.Moreover,with the increase of particle size,the fluctuation range of the pressure at the bottom of the reactor increases,and its standard deviation increases from 55.34 to 1266.37 Pa.

Spatio-Temporal Characteristics of Heat Transfer of Methanation in Fluidized Bed for Pyrolysis and Gasification Syngas of Organic Solid Waste

Methanation is an effective way to efficiently utilize product gas generated from the pyrolysis and gasification of organic solid wastes.To deeply study the heat transfer and mass transfer mechanisms in the reactor,a successful three-dimensional comprehensive model has been established.Multiphase flow behavior and heat transfer mechanisms were investigated under reference working conditions.Temperature is determined by the heat release of the reaction and the heat transfer of the gas-solid flow.The maximum temperature can reach 951 K where the catalyst gathers.In the simulation,changes in the gas inlet velocity and catalyst flow rate were made to explore their effects on CO conversion rate and temperature for optimization purposes.As the inlet gas velocity increases from 2.78 to 4.79 m/s,the CO conversion rate decreases from 81.6%to 72.4%.However,more heat is removed from the reactor,and the temperature rise increases from 78.03 to 113.49 K.When the catalyst flow rate is increased from 7.18 to 17.96 kg/(m^(2)·s),the mass of the catalyst in the reactor is increased from 0.0019 to 0.0042 kg,and the CO conversion rate is increased from 66.8%to 81.5%.However,this increases the maximum temperature in the reactor from 940.0 to 966.4 K.

Study on Biological Pathway of Carbon Dioxide Methanation Based on Microbial Electrolysis Cell

Realization of CO_(2) resource utilization is the main development direction of CO_(2) reduction.The CO_(2) methana-tion technology based on microbial electrolysis cell(MEC)has the characteristics of ambient temperature and pressure,green and low-carbon,which meets the need of low-carbon energy transition.However,the lack of the system such as the change of applied voltage and the reactor amplification will affect the methane production efficiency.In this research,the efficiency of methane production with different applied voltages and different types of reactors was carried out.The results were concluded that the maximum methane production rate of the H-type two-chamber microbial electrolysis cells(MECs)at an applied voltage of 0.8 V was obtained to be 1.15 times higher than that of 0.5 V;under the same conditions of inoculated sludge,the reactor was amplified 2.5 times and the cumulative amount of methane production was 1.04 times higher than the original.This research can provide a theoretical basis and technical reference for the early industrial application of CO_(2) methanation tech-nology based on MEC.

Optimisation Strategy of Carbon Dioxide Methanation Technology Based on Microbial Electrolysis Cells

Microbial Electrolytic Cell(MEC)is an electrochemical reaction device that uses electrical energy as an energy input and microorganisms as catalysts to produce fuels and chemicals.The regenerative electrochemical system is a MEC improvement system for methane gas produced by biological carbon sequestration technology using renewable energy sources to provide a voltage environment.In response to the influence of fluctuating disturbances of renewable electricity and the long system start-up time,this paper analyzes the characteristics of two strategies,regulating voltage parameter changes and activated sludge pretreatment,on the methane production efficiency of the renewable gas electrochemical system.In this system,the methane production rate of regenerative electrochemical system is increased by 1.4 times through intermittent boosting start-up strategy;based on intermittent boosting,the methane production rate of regenerative electrochemical system is increased by 2 times through sludge pyrolysis pretreatment start-up strategy,and the start-up time is reduced to 10 days.Meanwhile,according to the simulation test results of power input fluctuation and intermittency,the stability standard deviation of its system operation is 75%of the original one,and the recovery rate is about 1 times higher.This study can provide a theoretical basis and technical reference for the early industrial application of microbial CO_(2)methanation technology based on renewable energy.

Highly dispersed Ni nanoparticles on 3D-mesoporous KIT-6 for CO methanation: Effect of promoter species on catalytic performance

Promoter-modified Ni-based catalysts were synthesized by an incipient-wetness impregnation method using 3D-mesoporous KIT-6 as a support modified by ethylene glycol, and evaluated for the catalytic production of synthetic natural gas （SNG） from CO methanation. Characterization results suggested that the addition of promoter species could remarkably improve the low-temperature catalytic activity for CO methanation, which was due to a large dispersion of Ni nanoparticles, an enhanced interaction between metal and support as well as a confinement effect of 3D-mesopores. Among all catalysts, Ni-V/KIT-6 possessed the best catalytic performance, which was ascribed to the largest H2 uptake of 177.6 ^mol/g and Ni dispersion of 26.5%, an intimate interaction with the support from the formation of Si-O-V linkage and an enhanced confinement effect of 3D-mesopores to effectively prevent the growth of Ni nanoparticles and carbon filaments. In consequence, Ni-V/KIT-6 displayed excellent catalytic performance as well as high catalytic stability, which can be regarded as a promising candidate for CO methanation.

Selective CO Methanation over Ru Catalysts Supported on Nanostructured TiO2 with Different Crystalline Phases and Morphology

Nanostructured titanium dioxides were synthesized via various post-treatments of titanate nanofibers obtained from titanium precursors by hydrothermal reactions. The microstructures of TiO2 and supported Ru/TiO2 catalysts were characterized with X-ray diffraction, transmission electron microscopy, energy-dispersive X-ray analysis, and nitrogen adsorption isotherms. The phase structure, particle size, morphology, and specific surface area were determined. The supported Ru catalysts were applied for the selective methanation of CO in a hydrogen-rich stream. The results indicated that the Ru catalyst supported on rutile and TiO2-B exhibited higher catalytic performance than the counterpart supported on anatase, which suggested the distinct interaction between Ru nanoparticles and TiO2 resulting from different crystalline phases and morphology.

Methanation of carbon dioxide on Ni/ZrO_2-Al_2O_3 catalysts:Effects of ZrO_2 promoter and preparation method of novel ZrO_2-Al_2O_3 carrier

The novel nickel-based catalysts with a nickel content of 12 wt% were prepared with the zirconia-alumina composite as the supports. The new carriers, ZrO2 improved alumina, were synthesized by three methods, i.e., impregnation-precipitation, co-precipitation, and impregnation method. The catalytic properties of these catalysts were investigated in the methanation of carbon dioxide, and the samples were characterized by X-ray diffraction （XRD）, X-ray photoelectron spectroscope （XPS）, temperature-programmed reduction （TPR） and temperature-programmed desorption （TPD） techniques. The new catalysts showed higher catalytic activity and better stability than Ni/γ-Al2O3. Furthermore, as a support for new nickel catalyst, the ZrO2-Al2O3 composite prepared by the impregnation-precipitation method was more efficient than the other supports in the methanation of carbon dioxide. The highly dispersed zirconium oxide on the surface of γ-Al2O3 inhibited the formation of nickel aluminate-like phase, which was responsible for the better dispersion of Ni species and easier reduction of NiO species, leading to the enhanced catalytic performance of corresponding catalyst.

Ni/Al_2O_3 catalysts for CO methanation: Effect of Al_2O_3 supports calcined at different temperatures

The correlation between phase structures and surface acidity of Al2O3 supports calcined at different temperatures and the catalytic performance of Ni/Al2O3 catalysts in the production of synthetic natural gas(SNG) via CO methanation was systematically investigated. A series of 10 wt% NiO/Al2O3 catalysts were prepared by the conventional impregnation method, and the phase structures and surface acidity of Al2O3 supports were adjusted by calcining the commercial γ-Al2O3 at different temperatures(600–1200 C). CO methanation reaction was carried out in the temperature range of 300–600 C at different weight hourly space velocities(WHSV = 30000 and 120000 mL·g-1h-1) and pressures(0.1 and 3.0 MPa). It was found that high calcination temperature not only led to the growth in Ni particle size, but also weakened the interaction between Ni nanoparticles and Al2O3 supports due to the rapid decrease of the specific surface area and acidity of Al2O3 supports. Interestingly, Ni catalysts supported on Al2O3 calcined at 1200 C(Ni/Al2O3-1200) exhibited the best catalytic activity for CO methanation under different reaction conditions. Lifetime reaction tests also indicated that Ni/Al2O3-1200 was the most active and stable catalyst compared with the other three catalysts, whose supports were calcined at lower temperatures(600, 800 and 1000 C). These findings would therefore be helpful to develop Ni/Al2O3 methanation catalyst for SNG production.

Methanation of syngas over coral reef-like Ni/Al_2O_3 catalysts

Coral reef-like Ni/Al2O3 catalysts were prepared by co-precipitation of nickel acetate and aluminium nitrate with sodium carbonate aqueous solution in the medium of ethylene glycolye.Methanation of syngas was carried out over coral reef-like Ni/Al2O3 catalysts in a continuous flow type fixed-bed reactor.The structure and properties of the fresh and used catalysts were studied by SEM,N2 adsorption-desorption,XRD,H2-TPR,O2-TPO,TG and ICP-AES techniques.The results showed that the coral reef-like Ni/Al2O3 catalysts exhibited better activity than the conventional Ni/Al2O3-H2O catalysts.The activities of coral reef-like catalysts were in the order of Ni/Al2O3-673Ni/Al2O3-573Ni/Al2O3- 473Ni/Al2O3-773.Ni/Al2O3-673-EG catalyst showed not only good activity and improved stability but also superior resistance to carbon deposition,sintering,and Ni loss.Under the reaction conditions of CO/H2（molar ratio）=1：3,593 K,atmospheric pressure and a GHSV of 2500 h-1,CH4 selectivity was 84.7%,and the CO conversion reached 98.2%.

Selective catalytic methanation of CO in hydrogen-rich gases over Ni/ZrO_2 catalyst

Ni/ZrO2 catalysts were prepared by the incipient-wetness impregnation method and were investigated in activity and selectivity for the selective catalytic methanation of CO in hydrogen-rich gases with more than 20 vol% CO2. The result showed that Ni loadings significantly influenced the performance of Ni/ZrO2 catalyst. The 1.6 wt% Ni loading catalyst exhibited the highest catalytic activity among all the catalysts in the selective methanation of CO in hydrogen-rich gas. The outlet concentration of CO was less than 20 ppm with the hydrogen consumption below 7%, at a gas-hourly-space velocity as high as 10000 h-1 and a temperature range of 260 °C to 280 °C. The X-ray diffraction （XRD） and temperature programmed reduction （TPR） measurements showed that NiO was dispersed thoroughly on the surface of ZrO2 support if Ni loading was under 1.6 wt%. When Ni loading was increased to 3 wt% or above, the free bulk NiO species began to assemble, which was not favorable to increase the selectivity of the catalyst.

Effect of decomposition of catalyst precursor on Ni/CeO_2 activity for CO methanation

CO methanation on Ni/CeO2 has recently received increasing attention.However,the low-temperature activity and carbon resistance of Ni/CeO2 still need to be improved.In this study,plasma decomposition of nickel nitrate was performed at ca.150℃ and atmospheric pressure.This was followed by hydrogen reduction at 500 ℃ in the absence of plasma,and a highly dispersed Ni/CeO2 catalyst was obtained with improved CO adsorption and enhanced metal-support interaction.The plasma-decomposed catalyst showed significantly improved low-temperature activity with high methane selectivity(up to 100%)and enhanced carbon resistance for CO methanation.For example,at 250 ℃,the plasma-decomposed catalyst showed a CO conversion of 96.8% with high methane selectivity(almost 100%),whereas the CO conversion was only 14.7% for a thermally decomposed catalyst.

Effect of CeO_2 addition on Ni/Al_2O_3 catalysts for methanation of carbon dioxide with hydrogen

The Ni-CeO2/Al2O3 catalysts with a nickel content of 15 wt% prepared via impregnating boehmite were found to be highly active and stable for methanation of carbon dioxide with hydrogen at a H2/CO2 molar ratio of 4. The effects of CeO2 content and reaction temperature on the performance of the Ni-CeO2/Al2O3 catalysts were studied in detail. The results showed that the catalytic performance was strongly dependent on the CeO2 content in Ni-CeO2/Al2O3 catalysts and that the catalysts with 2 wt% CeO2 had the highest catalytic activity among the tested ones at 350 ℃. The XRD and H2-TPR characterizations revealed that the addition of CeO2 decreased the reduction temperature by altering the interaction between Ni and Al2O3, and improved the reducibility of the catalyst. Preliminary stability test of 120 h on stream over the Ni-2CeO2/Al2O3 catalyst at 350 ℃ revealed that the catalyst was much better than the unpromoted one.

High CO methanation activity on zirconia-supported molybdenum sulfide catalyst

In this study, different methods were used to prepare MoO3/ZrO2 catalysts for sulfur resistant methanation reaction. It was found that MoO3/ZrO2 catalyst prepared by one-step co-precipitation method achieved high methanation performance. CO conversion could reach up to 90% on 25 wt% MoO3/ZrO2 catalyst, much higher than that on the conventional 25 wt% MoO3/Al2O3 catalyst. The Mo-based catalysts were characterized by XRF, XRD, Raman, BET, TEM and H2-TPR etc. It was found that MoO3 particles were highly dispersed on ZrO2 support for 25 wt% MoO3/ZrO2 catalyst prepared at 65-85℃ because of its relatively larger pore size, which contributed to a high CO conversion. Meanwhile, when MoO3 loading exceeded the monolayer coverage, the formed crystalline MoO3 and ZrM020g might block the micropores of the catalyst and make the methanation activity declined. These results are useful for preparing highly efficient catalyst for CO methanation process.

Highly selective CO methanation over amorphous Ni-Ru-B/ZrO_2 catalyst

Amorphous Ni-Ru-B/ZrO2 catalyst was prepared by the means of chemical reduction, and selective CO methanation as a strategy for CO removal in fuel processing applications was investigated over the amorphous Ni-Ru-B/ZrO2 catalyst. The result showed that, at the temperature of 210-230 ℃, the catalyst was shown to be capable of reducing CO in a hydrogen-rich reformate to less than 10 ppm, while keeping the CO2 conversion below 1.55% and the hydrogen consumption below 6.50%. ？2009 Xin Fa Dong. Published by Elsevier B.V. on behalf of Chinese Chemical Society. All rights reserved.