Based on the method of controlling welding stress with trailing, the electromagnetic force in coil-sheet system was simulated with finite element software ANSYS. The effect of parameters of coil on the electromagnetic...Based on the method of controlling welding stress with trailing, the electromagnetic force in coil-sheet system was simulated with finite element software ANSYS. The effect of parameters of coil on the electromagnetic force density fy was analyzed. The results show that the maximum electromagnetic force density fy, max in sheet appears in the position near the inner radius of single-turn coil. The position is independent of section shape of coil. fy, max for flat coil is larger than that for long coil and the coil with wedge shape section, while section areas of all coils are equal to each other. The effect of turn number of multiple-turn coil on fy is dependent on the loop resistance in circuit. The kind of coil with more turns and larger inductance is commended while there is larger loop resistance in circuit. fy increases in a certain magnitude while a magnetic core is located in coil. However, the magnitude of fy is limited by saturating magnetic flux of the core.展开更多
Electromagnetic forming （EMF） is a high velocity forming process that uses impulse magnetic force. Coil is an important component of EMF system which needs to be designed depending on application. Flat spiral coils ...Electromagnetic forming （EMF） is a high velocity forming process that uses impulse magnetic force. Coil is an important component of EMF system which needs to be designed depending on application. Flat spiral coils are generally used for electromagnetic forming of sheet metals. However, with this type of coil the central portion of the workpiece experiences marginal magnetic force. This leads to in-sufficient deformation at this portion and other problems like air entrapment. In this study, a conceptual design of flat coil was proposed for better distribution of magnetic forces over the workpiece. Comparative analysis of distribution of magnetic force, magnetic field and current density using the proposed and the existing coil designs were carried out using FEM. The result indicates that the proposed coil design produces comparatively better magnetic force distribution over the workpiece. Calculation of self-inductance of such coils was also carried out and was compared with FE simulation.展开更多
基金Project(56605011) supported by the National Natural Science Foundation of China
文摘Based on the method of controlling welding stress with trailing, the electromagnetic force in coil-sheet system was simulated with finite element software ANSYS. The effect of parameters of coil on the electromagnetic force density fy was analyzed. The results show that the maximum electromagnetic force density fy, max in sheet appears in the position near the inner radius of single-turn coil. The position is independent of section shape of coil. fy, max for flat coil is larger than that for long coil and the coil with wedge shape section, while section areas of all coils are equal to each other. The effect of turn number of multiple-turn coil on fy is dependent on the loop resistance in circuit. The kind of coil with more turns and larger inductance is commended while there is larger loop resistance in circuit. fy increases in a certain magnitude while a magnetic core is located in coil. However, the magnitude of fy is limited by saturating magnetic flux of the core.
文摘Electromagnetic forming （EMF） is a high velocity forming process that uses impulse magnetic force. Coil is an important component of EMF system which needs to be designed depending on application. Flat spiral coils are generally used for electromagnetic forming of sheet metals. However, with this type of coil the central portion of the workpiece experiences marginal magnetic force. This leads to in-sufficient deformation at this portion and other problems like air entrapment. In this study, a conceptual design of flat coil was proposed for better distribution of magnetic forces over the workpiece. Comparative analysis of distribution of magnetic force, magnetic field and current density using the proposed and the existing coil designs were carried out using FEM. The result indicates that the proposed coil design produces comparatively better magnetic force distribution over the workpiece. Calculation of self-inductance of such coils was also carried out and was compared with FE simulation.
