Phase structure characteristics near the interface of Fe3Al/Q235 diffusion bonding are investigated by means of X raydiffraction (XRD), transmission electronic microscope (TEM) and electron diffraction, etc. The test ...Phase structure characteristics near the interface of Fe3Al/Q235 diffusion bonding are investigated by means of X raydiffraction (XRD), transmission electronic microscope (TEM) and electron diffraction, etc. The test results indicatedthat obviously a diffusion transition zone forms near the interface of Fe3Al/Q235 under the condition of heatingtemperature 1050~1100℃, holding time 60 min and pressure 9.8 MPa, which indicated that the diffusion interfaceof Fe3Al/Q235 was combined well. The diffusion transition zone consisted of Fe3Al and a-Fe(Al) solid solution.Microhardness near the diffusion transition zone was HM 480~540. There was not brittle phase of high hardness inthe interface transition zone. This is favorable to enhance toughness of Fe3Al/Q235 diffusion joint.展开更多
Non-interlayer liquid phase diffusion welding (China Patent) and laser welding methods for aluminum matrix composite are mainly described in this paper. In the non-interlayer liquid phase diffusion welding, the key pr...Non-interlayer liquid phase diffusion welding (China Patent) and laser welding methods for aluminum matrix composite are mainly described in this paper. In the non-interlayer liquid phase diffusion welding, the key processing parameters affecting the strength of joint is welding temperature. When temperature rises beyond solidus temperature, the bonded line vanishes. The strength of joint reaches the maximum and becomes constant when welding temperature is close to liquid phase temperature. Oxide film in the interface is no longer detected by SEM in the welded joint. With this kind of technique, particle reinforced aluminum matrix composite Al2 O3p/6061Al is welded successfully, and the joint strength is about 80% of the strength of composite (as-casted). In the laser welding, results indicate that because of the huge specific surface area of the reinforcement, the interfacial reaction between the matrix and the reinforcement is restrained intensively at certain laser power and pulsed laser beam. The laser pulse frequency directly affects the reinforcement segregation and the reinforcement distribution in the weld, so that the weldability of the composite could be improved by increasing the laser pulse frequency. The maximum strength of the weld can reach 70% of the strength of the parent.展开更多
In the welding process of SiCp/Al composites,Al reacts with SiC particles in the molten pool to form Al_(4)C_(3),a brittle phase,damaging the reinforcement and causing a sharp decline in the mechanical properties of w...In the welding process of SiCp/Al composites,Al reacts with SiC particles in the molten pool to form Al_(4)C_(3),a brittle phase,damaging the reinforcement and causing a sharp decline in the mechanical properties of weld joints.To mitigate this,a method of welding SiCp/Al composites by pulsed laser welding with powder-filling is proposed,inhibiting the interface reaction between Al and SiC particles in the molten pool.This study investigates the effect of pulse frequency on the temperature field of the molten pool,and combines thermal-fluid numerical simulation to analyze the peak temperature at different pulse frequencies,optimizing the Si content to ultimately inhibit the interface reaction in the molten pool.Results indicate that an appropriate pulse frequency achieves good welding formation and effectively regulates the peak temperature of the molten pool.Only a small amount of brittle phase is present in the weld joint,creating favorable conditions for the addition of alloying elements.The interface reaction is slowed down by adjusting the pulse frequency,though it is not completely inhibited.When the addition of Si content reaches 8%,the occurrence of the interface reaction is effectively inhibited.In weld joints with the addition of 8wt%Si powder,no Al_(4)C_(3)brittle phase is present,and the tensile strength of the weld joint is 266 MPa,up to 70%of the base material.展开更多
Microscopic phase field simulation is performed to study antisite defect type and temporal evolution characteristic of D022-Ni3V structure in Ni75AlxV25-x ternary system.The result demonstrates that two types of antis...Microscopic phase field simulation is performed to study antisite defect type and temporal evolution characteristic of D022-Ni3V structure in Ni75AlxV25-x ternary system.The result demonstrates that two types of antisite defect VNi and NiV coexist in D022 structure;however,the amount of NiV is far greater than VNi;when precipitates transform from D022 singe phase to two phases mixture of D022 and L12 with enhanced Al:V ratio,the amount of VNi has no evident response to the secondary L12 phase,while NiV exhibits a definitely contrary variation tendency:NiV rises without L12 structure precipitating from matrix but declines with it;temporal evolution characteristic and temperature dependent antisite defect VNi,NiV are also studied in this paper:The concentrations of the both defects decline from high antistructure state to equilibrium level with elapsed time but rise with elevated temperature;the ternary alloying element aluminium atom occupies both α and β sublattices of D022 structure with a strong site preference of substituting α site.展开更多
基金The work was supported by the Visiting Scholar Foundation of National Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, People's Republic of China.
文摘Phase structure characteristics near the interface of Fe3Al/Q235 diffusion bonding are investigated by means of X raydiffraction (XRD), transmission electronic microscope (TEM) and electron diffraction, etc. The test results indicatedthat obviously a diffusion transition zone forms near the interface of Fe3Al/Q235 under the condition of heatingtemperature 1050~1100℃, holding time 60 min and pressure 9.8 MPa, which indicated that the diffusion interfaceof Fe3Al/Q235 was combined well. The diffusion transition zone consisted of Fe3Al and a-Fe(Al) solid solution.Microhardness near the diffusion transition zone was HM 480~540. There was not brittle phase of high hardness inthe interface transition zone. This is favorable to enhance toughness of Fe3Al/Q235 diffusion joint.
基金supported by the National Natural Science Foundation of China(No.50171025)open project of foundation of National Key Laboratory of Metal Matrix Composite,Shanghai Jiaotong University
文摘Non-interlayer liquid phase diffusion welding (China Patent) and laser welding methods for aluminum matrix composite are mainly described in this paper. In the non-interlayer liquid phase diffusion welding, the key processing parameters affecting the strength of joint is welding temperature. When temperature rises beyond solidus temperature, the bonded line vanishes. The strength of joint reaches the maximum and becomes constant when welding temperature is close to liquid phase temperature. Oxide film in the interface is no longer detected by SEM in the welded joint. With this kind of technique, particle reinforced aluminum matrix composite Al2 O3p/6061Al is welded successfully, and the joint strength is about 80% of the strength of composite (as-casted). In the laser welding, results indicate that because of the huge specific surface area of the reinforcement, the interfacial reaction between the matrix and the reinforcement is restrained intensively at certain laser power and pulsed laser beam. The laser pulse frequency directly affects the reinforcement segregation and the reinforcement distribution in the weld, so that the weldability of the composite could be improved by increasing the laser pulse frequency. The maximum strength of the weld can reach 70% of the strength of the parent.
基金Supported by Equipment Pre-Research Foundation of China(Grant No.50923030512)。
文摘In the welding process of SiCp/Al composites,Al reacts with SiC particles in the molten pool to form Al_(4)C_(3),a brittle phase,damaging the reinforcement and causing a sharp decline in the mechanical properties of weld joints.To mitigate this,a method of welding SiCp/Al composites by pulsed laser welding with powder-filling is proposed,inhibiting the interface reaction between Al and SiC particles in the molten pool.This study investigates the effect of pulse frequency on the temperature field of the molten pool,and combines thermal-fluid numerical simulation to analyze the peak temperature at different pulse frequencies,optimizing the Si content to ultimately inhibit the interface reaction in the molten pool.Results indicate that an appropriate pulse frequency achieves good welding formation and effectively regulates the peak temperature of the molten pool.Only a small amount of brittle phase is present in the weld joint,creating favorable conditions for the addition of alloying elements.The interface reaction is slowed down by adjusting the pulse frequency,though it is not completely inhibited.When the addition of Si content reaches 8%,the occurrence of the interface reaction is effectively inhibited.In weld joints with the addition of 8wt%Si powder,no Al_(4)C_(3)brittle phase is present,and the tensile strength of the weld joint is 266 MPa,up to 70%of the base material.
基金Supported by the National Natural Science Foundation of China (Grant Nos. 50671084 and 50875217)the Doctorate Foundation of Northwestern Polytechnical University of China (Grant No. CX200806)+1 种基金the China Postdoctoral Science Founda-tion Funded Project (Grant No. 20070420218)the Natural Science Foundation of Shaanxi Province of China
文摘Microscopic phase field simulation is performed to study antisite defect type and temporal evolution characteristic of D022-Ni3V structure in Ni75AlxV25-x ternary system.The result demonstrates that two types of antisite defect VNi and NiV coexist in D022 structure;however,the amount of NiV is far greater than VNi;when precipitates transform from D022 singe phase to two phases mixture of D022 and L12 with enhanced Al:V ratio,the amount of VNi has no evident response to the secondary L12 phase,while NiV exhibits a definitely contrary variation tendency:NiV rises without L12 structure precipitating from matrix but declines with it;temporal evolution characteristic and temperature dependent antisite defect VNi,NiV are also studied in this paper:The concentrations of the both defects decline from high antistructure state to equilibrium level with elapsed time but rise with elevated temperature;the ternary alloying element aluminium atom occupies both α and β sublattices of D022 structure with a strong site preference of substituting α site.
