The true stress—strain curves and processing window of Ti-47Al-2Cr-1Nb were set up through thermal physical simulation. A method for refinement of the as-cast+HIPped structure was submitted, which included two-step d...The true stress—strain curves and processing window of Ti-47Al-2Cr-1Nb were set up through thermal physical simulation. A method for refinement of the as-cast+HIPped structure was submitted, which included two-step deformation with a short intermediate heat-treatment between double deformations. The break-down operation of the canned ingot was performed by the isothermal forging processing mentioned above. The refining mechanism is characterized as breaking and bending of the as-cast+HIPped lamellae, dynamic recrystallization, and static globularization. Thus, a uniform and refined billet microstructure is obtained for the final component by forging operation. The deformation of a model disc is accomplished by the subsequent single-step isothermal forging at 1 100(1 150 ℃) using a closed compression die.展开更多
The fracture behavior of fully lamellar binaryγ-TiAl alloys is extremely anisotropic with respect to the lamellar orientation.For the fully lamellar Ti-46Al-0.5W-0.5Si alloy,the existence of silicide clusters plays a...The fracture behavior of fully lamellar binaryγ-TiAl alloys is extremely anisotropic with respect to the lamellar orientation.For the fully lamellar Ti-46Al-0.5W-0.5Si alloy,the existence of silicide clusters plays a critical role on the fracture behavior.In the present study,tensile test and three point bending test were performed at room temperature with the loading axis parallel and perpendicular to the lamellar orientation,respectively.To investigate the influence of silicide clusters on the initiation and propagation of cracks,the fracture surface and the cracks adjacent to the fracture zone of the specimens have been analyzed.Results show that the fracture process is related to the morphology and distribution of the silicide clusters.Crack preferentially initiates at and propagates along the interface of silicide andα 2 /γlamellar with the loading axis perpendicular to the length direction of silicide.While the silicide can prevent the propagation of cracks from running across with the crack growth direction perpendicular to the length direction of silicide.展开更多
Investment and suction casting （ISC） represents an economic and promising process route to fabricate auto-motive exhaust valves of γ-TiAI based alloys, but information available on the metal flow and the temperatur...Investment and suction casting （ISC） represents an economic and promising process route to fabricate auto-motive exhaust valves of γ-TiAI based alloys, but information available on the metal flow and the temperature changeseduring mould filling and solidification process for the ISC process is meager. A sequentially coupled mathematical flow-thermal model, based on the commercial finite-volume/finite-difference code FLOW-3D and the finite-element code PROCAST, has been developed to investigate the ISC process. In term of calcu-lating the flow and temperature fields during the filling and solidification stages, potential defects including the gas bubbles and the surface air entrainment occurred in the mould filling process and the shrinkage porosities formed in the solidification process are predicted and the reasons for the formation of these defects are also analyzed. The effects of filling pressure difference control methods and moulds on gas bubble and surface air entrainment behavior are presented. It is found that by changing the filling pressure difference control methods from general suction casting to ＂air leakage＂ suction casting and reducing air leakage flow rates, the gas bubbles are eliminated effectively, and the surface air entrainment attenuate dramatically. With resort to a mould with a tetragonal runner, the surface air entrainment decrease to the lowest level. Finally, the water analogue and suction casting experiments of exhaust valves are implemented for further validation of the simulation results.展开更多
文摘The true stress—strain curves and processing window of Ti-47Al-2Cr-1Nb were set up through thermal physical simulation. A method for refinement of the as-cast+HIPped structure was submitted, which included two-step deformation with a short intermediate heat-treatment between double deformations. The break-down operation of the canned ingot was performed by the isothermal forging processing mentioned above. The refining mechanism is characterized as breaking and bending of the as-cast+HIPped lamellae, dynamic recrystallization, and static globularization. Thus, a uniform and refined billet microstructure is obtained for the final component by forging operation. The deformation of a model disc is accomplished by the subsequent single-step isothermal forging at 1 100(1 150 ℃) using a closed compression die.
基金supported by National Natural Science Foundation of China(Grant Nos.50975060,50901025)the National Basic Research Program of China(Grant No.2011CB610406)+2 种基金the China Postdoctoral Science Foundation(Grant Nos.201104420,20090450840)the Fundamental Research Funds for the Central Universities(Grant No.HIT.BRET1.2010008)Scientific and Technological Project in Heilongjiang Province(Grant No.GZ09A206)
文摘The fracture behavior of fully lamellar binaryγ-TiAl alloys is extremely anisotropic with respect to the lamellar orientation.For the fully lamellar Ti-46Al-0.5W-0.5Si alloy,the existence of silicide clusters plays a critical role on the fracture behavior.In the present study,tensile test and three point bending test were performed at room temperature with the loading axis parallel and perpendicular to the lamellar orientation,respectively.To investigate the influence of silicide clusters on the initiation and propagation of cracks,the fracture surface and the cracks adjacent to the fracture zone of the specimens have been analyzed.Results show that the fracture process is related to the morphology and distribution of the silicide clusters.Crack preferentially initiates at and propagates along the interface of silicide andα 2 /γlamellar with the loading axis perpendicular to the length direction of silicide.While the silicide can prevent the propagation of cracks from running across with the crack growth direction perpendicular to the length direction of silicide.
文摘Investment and suction casting （ISC） represents an economic and promising process route to fabricate auto-motive exhaust valves of γ-TiAI based alloys, but information available on the metal flow and the temperature changeseduring mould filling and solidification process for the ISC process is meager. A sequentially coupled mathematical flow-thermal model, based on the commercial finite-volume/finite-difference code FLOW-3D and the finite-element code PROCAST, has been developed to investigate the ISC process. In term of calcu-lating the flow and temperature fields during the filling and solidification stages, potential defects including the gas bubbles and the surface air entrainment occurred in the mould filling process and the shrinkage porosities formed in the solidification process are predicted and the reasons for the formation of these defects are also analyzed. The effects of filling pressure difference control methods and moulds on gas bubble and surface air entrainment behavior are presented. It is found that by changing the filling pressure difference control methods from general suction casting to ＂air leakage＂ suction casting and reducing air leakage flow rates, the gas bubbles are eliminated effectively, and the surface air entrainment attenuate dramatically. With resort to a mould with a tetragonal runner, the surface air entrainment decrease to the lowest level. Finally, the water analogue and suction casting experiments of exhaust valves are implemented for further validation of the simulation results.
