In this paper,a new type of bamboo scrimber column embedded with steel bars(rebars)was proposed,and the compression performance was improved by pre-embedding rebars during the preparation of the columns.The effects of...In this paper,a new type of bamboo scrimber column embedded with steel bars(rebars)was proposed,and the compression performance was improved by pre-embedding rebars during the preparation of the columns.The effects of the slenderness ratio and the reinforcement ratio on the axial compression performance of reinforced bamboo scrimber columns were studied by axial compression tests on 28 specimens.The results showed that the increase in the slenderness ratio had a significant negative effect on the axial compression performance of the columns.When the slenderness ratio increased from 19.63 to 51.96,the failure mode changed from strength failure to buckling failure,and the maximum bearing capacity decreased by 43.03%.The axial compression performance of the reinforced bamboo scrimber columns did not significantly improve at a slenderness ratio of 19.63,but the opposite was true at slenderness ratios of 36.95 and 51.96.When the reinforcement ratio increased from 0%to 4.52%,the bearing capacity of those with a slenderness ratio of 51.96 increased by up to 16.99%,and the stiffness and ductility were also improved.Finally,based on existing specifications,two modification parameters,the overall elastic modulus Ec and the combined strength fcc,were introduced to establish a calculation method for the bearing capacity of the reinforced bamboo scrimber columns.The calculation results were compared with the test results,and the results showed that the proposed calculation models can more accurately predict the bearing capacity.展开更多
A theoretical analysis of upward deflection and midspan deflection of prestressed bamboo-steel composite beams is presented in this study.The deflection analysis considers the influences of interface slippage and shea...A theoretical analysis of upward deflection and midspan deflection of prestressed bamboo-steel composite beams is presented in this study.The deflection analysis considers the influences of interface slippage and shear deformation.Furthermore,the calculation model for flexural capacity is proposed considering the two stages of loading.The theoretical results are verified with 8 specimens considering different prestressed load levels,load schemes,and prestress schemes.The results indicate that the proposed theoretical analysis provides a feasible prediction of the deflection and bearing capacity of bamboo-steel composite beams.For deflection analysis,the method considering the slippage and shear deformation provides better accuracy.The theoretical method for bearing capacity matches well with the test results,and the relative errors in the serviceability limit state and ultimate limit state are 4.95%and 5.85%,respectively,which meet the accuracy requirements of the engineered application.展开更多
Smart manufacturing and Industry 4.0 are transforming traditional manufacturing processes by utilizing innovative technologies such as the artificial intelligence(AI)and internet of things(IoT)to enhance efficiency,re...Smart manufacturing and Industry 4.0 are transforming traditional manufacturing processes by utilizing innovative technologies such as the artificial intelligence(AI)and internet of things(IoT)to enhance efficiency,reduce costs,and ensure product quality.In light of the recent advancement of Industry 4.0,identifying defects has become important for ensuring the quality of products during the manufacturing process.In this research,we present an ensemble methodology for accurately classifying hot rolled steel surface defects by combining the strengths of four pre-trained convolutional neural network(CNN)architectures:VGG16,VGG19,Xception,and Mobile-Net V2,compensating for their individual weaknesses.We evaluated our methodology on the Xsteel surface defect dataset(XSDD),which comprises seven different classes.The ensemble methodology integrated the predictions of individual models through two methods:model averaging and weighted averaging.Our evaluation showed that the model averaging ensemble achieved an accuracy of 98.89%,a recall of 98.92%,a precision of 99.05%,and an F1-score of 98.97%,while the weighted averaging ensemble reached an accuracy of 99.72%,a recall of 99.74%,a precision of 99.67%,and an F1-score of 99.70%.The proposed weighted averaging ensemble model outperformed the model averaging method and the individual models in detecting defects in terms of accuracy,recall,precision,and F1-score.Comparative analysis with recent studies also showed the superior performance of our methodology.展开更多
Densely distributed coherent nanoparticles(DCN)in steel matrix can enhance the work-hardening ability and ductility of steel simultaneously.All the routes to this end can be generally classified into the liquid-solid ...Densely distributed coherent nanoparticles(DCN)in steel matrix can enhance the work-hardening ability and ductility of steel simultaneously.All the routes to this end can be generally classified into the liquid-solid route and the solid-solid route.However,the formation of DCN structures in steel requires long processes and complex steps.So far,obtaining steel with coherent particle enhancement in a short time remains a bottleneck,and some necessary steps remain unavoidable.Here,we show a high-efficiency liquid-phase refining process reinforced by a dynamic magnetic field.Ti-Y-Mn-O particles had an average size of around(3.53±1.21)nm and can be obtained in just around 180 s.These small nanoparticles were coherent with the matrix,implying no accumulated dislocations between the particles and the steel matrix.Our findings have a potential application for improving material machining capacity,creep resistance,and radiation resistance.展开更多
Using the software ANSYS-19.2/Explicit Dynamics,this study performedfinite-element modeling of the large-diameter steel pipeline cross-section for the Beineu-Bozoy-Shymkent gas pipeline with a non-through straight crac...Using the software ANSYS-19.2/Explicit Dynamics,this study performedfinite-element modeling of the large-diameter steel pipeline cross-section for the Beineu-Bozoy-Shymkent gas pipeline with a non-through straight crack,strengthened by steel wire wrapping.The effects of the thread tensile force of the steel winding in the form of single rings at the crack edges and the wires with different winding diameters and pitches were also studied.The results showed that the strengthening was preferably executed at a minimum value of the thread tensile force,which was 6.4%more effective than that at its maximum value.The analysis of the influence of the winding dia-meters showed that the equivalent stresses increased by 32%from the beginning of the crack growth until the wire broke.The increment in winding diameter decelerated the disclosure of the edge crack and reduced its length by 8.2%.The analysis of the influence of the winding pitch showed that decreasing the distance between the winding turns also led to a 33.6%reduction in the length of the straight crack and a 7.9%reduction in the maximum stres-ses on the strengthened pipeline cross-section.The analysis of the temperature effect on the pipeline material,within a range from-40℃ to+50℃,resulted in a crack length change of up to 5.8%.As the temperature dropped,the crack length decreased.Within such a temperature range,the maximum stresses were observed along the cen-tral area of the crack,which were equal to 413 MPa at+50℃ and 440 MPa at-40℃.The results also showed that the presence of the steel winding in the pipeline significantly reduced the length of crack propagation up to 8.4 times,depending on the temperature effect and design parameters of prestressing.This work integrated the existing methods for crack localization along steel gas pipelines.展开更多
The steel-bamboo composite structure is a newly developed structure,combining phyllostachys pubescens(also called Moso bamboo)plywood and cold-formed thin-walled steel with structural adhesive.The reliability of steel...The steel-bamboo composite structure is a newly developed structure,combining phyllostachys pubescens(also called Moso bamboo)plywood and cold-formed thin-walled steel with structural adhesive.The reliability of steelbamboo interface is the premise of composite effect.13 specimens were prepared to investigate the failure modes and mechanism of the steel-bamboo interface on the basis of push-out test,and the strain difference analysis method was proposed to study the distribution of shear stress.The results show that the main failure modes of steel-bamboo interface are adhesion failure and splitting of bamboo plywood.The shear stress is not evenly distributed along the longitudinal direction of the interface,showing a shape of“larger at two ends and smaller in the middle”.The lower end of the interface is the initial location of the interface failure and the shear stress concentration degree is positively correlated with the thickness of the externally bonded bamboo plate.The shear resistance of steel-bamboo interface can be enhanced by improving the adhesion between steel and structural adhesive and ameliorating the quality of bamboo products.展开更多
The construction of grouting butt joints of bamboo tubes is simple and efficient.However,when the joint is bent,the low tensile strength of the mortar easily leads to cracking of the mortar prior to the failure of the...The construction of grouting butt joints of bamboo tubes is simple and efficient.However,when the joint is bent,the low tensile strength of the mortar easily leads to cracking of the mortar prior to the failure of the bamboo tube.In this paper,a comparative test of the bending capacity was performed on grouting butt joints reinforced by nonperforated,fully perforated,and semiperforated steel plates embedded in bamboo tubes to obtain the loaddisplacement curves and ultimate bearing capacity of various specimens.The strengthening effect of CFRP pasted on bamboo tubes was also studied.The results show that the opening at the end of the steel plate is beneficial to resist the slip between the mortar and steel plate,while the complete section in the middle of the steel plate is conducive to making full use of the tensile strength of the steel plate.Therefore,it is best to insert the semiperforated steel plate with openings in the end and without openings in the middle into the mortar to enhance the bending properties of the grouting butt joint,which can make the failure mode of the joint change from brittle failure of mortar to ductile compression failure of bamboo tube.In addition,pasting CFRP sheets on the external wall of the bamboo tube helps to reduce the tensile stress of the mortar,while increasing the width of the steel plate can increase the bending moment of inertia of the mixture of the steel plate and mortar.These two complementary measures are very effective in delaying the cracking of the bamboo tube and improving the bending capacity of the joint.展开更多
The Moso bamboo,a renewable green building material used in various new green buildings,have received exten-sive attention with the promotion of the concept of green buildings.To explore the mechanical properties of M...The Moso bamboo,a renewable green building material used in various new green buildings,have received exten-sive attention with the promotion of the concept of green buildings.To explore the mechanical properties of Moso bamboo connections with external clamp steel plates,the 16 specimens were designed by changing the bolt diameters and the end distances of the bolt holes.Their static tension tests were conducted to investigate bearing capacities and failure modes of different connection configurations.Based on test results,three failure modes of these connections were obtained,including the shear failure of bolt shank,bearing failure of bolt hole and punch-ing shear failure of the Moso bamboo.The influence of bolt diameters and end distances of bolt holes on bearing capacities of the connections was quantitatively analyzed.Based on a simplified mechanical model,the analytical models were deduced for the bolt shear failure and the bearing failure of bolt holes.The results showed that the predictive values are in substantial agreement with the experimental results.Finally,the design and manufacturing suggestions are recommended for this Moso bamboo connections.展开更多
To further verify the feasibility of newly designed reinforced bamboo scrimber composite(RBSC)beams used in building construction,the bonding properties between steel bar and bamboo scrimber were investigated by anti-...To further verify the feasibility of newly designed reinforced bamboo scrimber composite(RBSC)beams used in building construction,the bonding properties between steel bar and bamboo scrimber were investigated by anti-pulling tests.Results indicated that the anti-pulling mechanical properties were significantly correlated to the diameter,thread form and buried depth of steel bar,forming density of bamboo scrimber as well as the heat treatment of bamboo bundle.There were two failure modes for anti-pulling tests:the tensile fracture and pulling out of steel bar.Both the ultimate load and average shear strength of anti-pulling specimen could be increased greatly with the ribbed bar,high forming density of bamboo scrimber and un-heated bamboo bundle.Furthermore,a theoretical calculation model of the bonding interface between steel bar and bamboo scrimber was developed.Based on the theoretical calculation model,the change laws of normal stress of bamboo scrimber,and shear stress of glue layer along the buried depth of steel bar were revealed.This study is beneficial for the safety application of RBSC beams in building construction.展开更多
This study comparatively evaluated the flexural performance and deformation characteristics of concrete elements reinforced with bamboo (Bambusa vulgaris), rattan (Calamuc deerratus) and the twisted steel rebars. The ...This study comparatively evaluated the flexural performance and deformation characteristics of concrete elements reinforced with bamboo (Bambusa vulgaris), rattan (Calamuc deerratus) and the twisted steel rebars. The yield strength (YS), ultimate tensile strength (UTS) and the elongation of 50 specimens of the three materials were determined using a universal testing machine. Three beams of concrete strength 20 N/mm2 at age 28 days were separately reinforced with bamboo, rattan and steel bars of same percentage, while the stirrups were essentially mild steel bars. The beams were subjected to centre-point flexural loading according to BS 1881 to evaluate the flexural behaviour. The YS of bamboo and rattan bars were 13% and 45% of that of steel respectively, while their UTS were 16% and 62% of that of steel in the same order. The elongation of bamboo, rattan and steel were 7.42%, 10% and 14.7% respectively. The natural rebars were less than the 12% minimum requirement of BS 4449. The load-deflection plots of bamboo and steel RC beams were quadratic, while rattan RC beams had curvilinear trend. The stiffness of bamboo RC beams (BB) and rattan RC beams (RB) were 32% and 13.5% of the stiffness of steel RC beams (SB). The post-first crack residual flexural strength was 41% for BB and SB, while RB was 25%. Moreover, the moment capacities of BB and RB corresponded to 51% and 21% respectively of the capacity of steel RC beams. The remarkable gap between the flexural capacities of the natural rebars and that of steel can be traced not only to the tensile strength but also the weak bonding at the bar-concrete interface. It can be concluded that the bamboo bars are suitable rebars for non-load bearing and lightweight RC flexural structures, while more pre-strengthening treatment is required more importantly for rattan for improved interfacial bonding and load-carrying capacity.展开更多
In the long traditional process of steelmaking,excess oxygen is blown into the converter,and alloying elements are used for deoxidation.This inevitably results in excessive deoxidation of products remaining within the...In the long traditional process of steelmaking,excess oxygen is blown into the converter,and alloying elements are used for deoxidation.This inevitably results in excessive deoxidation of products remaining within the steel liquid,affecting the cleanliness of the steel.With the increasing requirements for steel performance,reducing the oxygen content in the steel liquid and ensuring its high cleanliness is necessary.After more than a hundred years of development,the total oxygen content in steel has been reduced from approximately 100×10^(-6)to approximately 10×10^(-6),and it can be controlled below 5×10^(-6)in some steel grades.A relatively stable and mature deoxidation technology has been formed,but further reducing the oxygen content in steel is no longer significant for improving steel quality.Our research team developed a deoxidation technology for bearing steel by optimizing the entire conventional process.The technology combines silicon–manganese predeoxidation,ladle furnace diffusion deoxidation,and vacuum final deoxidation.We successfully conducted industrial experiments and produced interstitial-free steel with natural decarbonization predeoxidation.Non-aluminum deoxidation was found to control the oxygen content in bearing steel to between 4×10^(-6) and 8×10^(-6),altering the type of inclusions,eliminating large particle Ds-type inclusions,improving the flowability of the steel liquid,and deriving a higher fatigue life.The natural decarbonization predeoxidation of interstitial-free steel reduced aluminum consumption and production costs and significantly improved the quality of cast billets.展开更多
Moso bamboos have attracted excessive attention as a renewable green building material to the concept of sustainable development.In this paper,the 20 bolted Moso bamboo connection specimens with embedded steel plates ...Moso bamboos have attracted excessive attention as a renewable green building material to the concept of sustainable development.In this paper,the 20 bolted Moso bamboo connection specimens with embedded steel plates and grouting materials were designed according to connection configurations with different bolt diameters and end distance of bolt holes,and their bearing capacities and failure modes were analyzed by static tension tests.According to the test results of all connectors,the failure modes of the specimens are divided into four categories,and the effects of bolt diameter and bolt hole end distance on the connection bearing capacity and failure mode are analyzed.The test results show that the deformation and failure process can be divided into four stages.The main influence factor of connector bearing capacity is bolt diameter.Connectors can be divided into four failure modes,and brittle failure can be avoided by adopting certain structural measures.Filling with grouting material can improve the bearing capacity of joints.Due to the large variability of bamboo,further experiments are needed.展开更多
This work constructed a machine learning(ML)model to predict the atmospheric corrosion rate of low-alloy steels(LAS).The material properties of LAS,environmental factors,and exposure time were used as the input,while ...This work constructed a machine learning(ML)model to predict the atmospheric corrosion rate of low-alloy steels(LAS).The material properties of LAS,environmental factors,and exposure time were used as the input,while the corrosion rate as the output.6 dif-ferent ML algorithms were used to construct the proposed model.Through optimization and filtering,the eXtreme gradient boosting(XG-Boost)model exhibited good corrosion rate prediction accuracy.The features of material properties were then transformed into atomic and physical features using the proposed property transformation approach,and the dominant descriptors that affected the corrosion rate were filtered using the recursive feature elimination(RFE)as well as XGBoost methods.The established ML models exhibited better predic-tion performance and generalization ability via property transformation descriptors.In addition,the SHapley additive exPlanations(SHAP)method was applied to analyze the relationship between the descriptors and corrosion rate.The results showed that the property transformation model could effectively help with analyzing the corrosion behavior,thereby significantly improving the generalization ability of corrosion rate prediction models.展开更多
Chromium plays a vital role in stainless steel due to its ability to improve the corrosion resistance of the latter.However,the re-lease of chromium from stainless steel slag(SSS)during SSS stockpiling causes detrimen...Chromium plays a vital role in stainless steel due to its ability to improve the corrosion resistance of the latter.However,the re-lease of chromium from stainless steel slag(SSS)during SSS stockpiling causes detrimental environmental issues.To prevent chromium pollution,the effects of iron oxide on crystallization behavior and spatial distribution of spinel were investigated in this work.The results revealed that FeO was more conducive to the growth of spinels compared with Fe2O3 and Fe3O4.Spinels were found to be mainly distrib-uted at the top and bottom of slag.The amount of spinel phase at the bottom decreased with the increasing FeO content,while that at the top increased.The average particle size of spinel in the slag with 18wt%FeO content was 12.8μm.Meanwhile,no notable structural changes were observed with a further increase in FeO content.In other words,the spatial distribution of spinel changed when the content of iron oxide varied in the range of 8wt%to 18wt%.Finally,less spinel was found at the bottom of slag with a FeO content of 23wt%.展开更多
Decarbonization and decontamination of the iron and steel industry(ISI),which contributes up to 15%to anthropogenic CO_(2) emissions(or carbon emissions)and significant proportions of air and water pollutant emissions...Decarbonization and decontamination of the iron and steel industry(ISI),which contributes up to 15%to anthropogenic CO_(2) emissions(or carbon emissions)and significant proportions of air and water pollutant emissions in China,are challenged by the huge demand for steel.Carbon and pollutants often share common emission sources,indicating that emission reduction could be achieved synergistically.Here,we explored the inherent potential of measures to adjust feedstock composition and technological structure and to control the size of the ISI to achieve carbon emission reduction(CER)and pollution emission reduction(PER).We investigated five typical pollutants in this study,namely,petroleum hydrocarbon pollutants and chemical oxygen demand in wastewater,particulate matter,SO_(2),and NO_(x) in off gases,and examined synergies between CER and PER by employing cross elasticity for the period between 2022 and 2035.The results suggest that a reduction of 8.7%-11.7%in carbon emissions and 20%-31%in pollution emissions(except for particulate matter emissions)could be achieved by 2025 under a high steel scrap ratio(SSR)scenario.Here,the SSR and electric arc furnace(EAF)ratio serve critical roles in enhancing synergies between CER and PER(which vary with the type of pollutant).However,subject to a limited volume of steel scrap,a focused increase in the EAF ratio with neglection of the available supply of steel scrap to EAF facilities would lead to an increase carbon and pollution emissions.Although CER can be achieved through SSR and EAF ratio optimization,only when the crude steel production growth rate remains below 2.2%can these optimization measures maintain the emissions in 2030 at a similar level to that in 2021.Therefore,the synergistic effects between PER and CER should be considered when formulating a development route for the ISI in the future.展开更多
Traditional 3Ni weathering steel cannot completely meet the requirements for offshore engineering development,resulting in the design of novel 3Ni steel with the addition of microalloy elements such as Mn or Nb for st...Traditional 3Ni weathering steel cannot completely meet the requirements for offshore engineering development,resulting in the design of novel 3Ni steel with the addition of microalloy elements such as Mn or Nb for strength enhancement becoming a trend.The stress-assisted corrosion behavior of a novel designed high-strength 3Ni steel was investigated in the current study using the corrosion big data method.The information on the corrosion process was recorded using the galvanic corrosion current monitoring method.The gradi-ent boosting decision tree(GBDT)machine learning method was used to mine the corrosion mechanism,and the importance of the struc-ture factor was investigated.Field exposure tests were conducted to verify the calculated results using the GBDT method.Results indic-ated that the GBDT method can be effectively used to study the influence of structural factors on the corrosion process of 3Ni steel.Dif-ferent mechanisms for the addition of Mn and Cu to the stress-assisted corrosion of 3Ni steel suggested that Mn and Cu have no obvious effect on the corrosion rate of non-stressed 3Ni steel during the early stage of corrosion.When the corrosion reached a stable state,the in-crease in Mn element content increased the corrosion rate of 3Ni steel,while Cu reduced this rate.In the presence of stress,the increase in Mn element content and Cu addition can inhibit the corrosion process.The corrosion law of outdoor-exposed 3Ni steel is consistent with the law based on corrosion big data technology,verifying the reliability of the big data evaluation method and data prediction model selection.展开更多
Nanoprecipitates and nanoscale retained austenite(RA)with suitable stability play crucial roles in deter-mining the yield strength(YS)and ductility of ultrahigh strength steels(UHSSs).However,owing to the kinetics inc...Nanoprecipitates and nanoscale retained austenite(RA)with suitable stability play crucial roles in deter-mining the yield strength(YS)and ductility of ultrahigh strength steels(UHSSs).However,owing to the kinetics incompatibility between nanoprecipitation and austenite reversion,it is highly challenging to si-multaneously introduce high-density nanoprecipitates and optimized RA in UHSSs.In this work,through the combination of austenite reversion treatment(ART)and subsequent flash austenitizing(FA),nanoscale chemical heterogeneity was successfully introduced into a low-cost UHSS prior to the aging process.This chemical heterogeneity involved the enrichment of Mn and Ni in the austenite phase.The resulting UHSS exhibited dual-nanoprecipitation of Ni(Al,Mn)and(Mo,Cr)_(2)C and nanoscale austenite stabilized via Mn and Ni enrichment.The hard martensitic matrix strengthened by high-density dual-nanoprecipitates con-strains the plastic deformation of soft RA with a relatively low fraction of-15%,and the presence of relatively stable nanoscale RA with adequate Mn and Ni enrichment leads to a marginal loss in YS but keeps a persistent transformation-induced plasticity(TRIP)effect.As a result,the newly-developed UHSS exhibits an ultrahigh YS of-1.7 GPa,an ultimate tensile strength(UTS)of-1.8 GPa,a large uniform elongation(UE)of-8.5%,and a total elongation(TE)of-13%.The strategy of presetting chemical heterogeneity to introduce proper metastable phases before aging can be extended to other UHSSs and precipitation-hardened alloys.展开更多
Cellular microstructure is a unique feature in alloys fabricated by selective laser melting(SLM).Abundant efforts have been made to reveal the formation mechanism of cellular microstructures and its influences on mech...Cellular microstructure is a unique feature in alloys fabricated by selective laser melting(SLM).Abundant efforts have been made to reveal the formation mechanism of cellular microstructures and its influences on mechanical performances,while its potential role in microstructure architecting during post-heat treatment is rarely explored.In this work,we investigated the features of cellular microstructures in an SLM-fabricated 18Ni(300)steel and revealed how this microstructure influences austenite reversion upon aging.Segregation of Ti and Mo is experimentally detected at cell boundaries.It is interestingly found that a distinctive reverted austenite network forms rapidly along cell boundaries during aging,whereas much less austenite is found in conventionally treated 18Ni(300)steels.The rapid austenite reversion in SLM-fabricated material proceeds mainly via the growth of retained austenite on cell boundaries while the nucleation and growth of new austenite grains is negligible.Phase-field simulations suggest austenite grows in a fast,partitionless manner along cell boundaries where the chemical driving force for austen-ite reversion is substantially enhanced by Ti and Mo segregations,but in a sluggish,partitioning manner towards cell interiors.Contrary to conventional views that austenite fraction should be confined to avoid strength reduction,current SLM-fabricated 18Ni(300)steel containing∼13%cellular austenite is found to have higher tensile strength compared to its counterparts with negligible austenite.The design of austen-ite also shows its potential to enhance fracture toughness.The current study demonstrates that cellular structures could substantially alter austenite reversion behavior,providing a new route for microstructure architecting in additively manufactured steels.展开更多
The metallurgical quality control of magnesium(Mg)and Mg alloys in melting process is required to ensure a satisfied mechanical and corrosion performance,while the typical used steel crucible introduces impurities and...The metallurgical quality control of magnesium(Mg)and Mg alloys in melting process is required to ensure a satisfied mechanical and corrosion performance,while the typical used steel crucible introduces impurities and interfacial interaction during melting process.Therefore,a systematic study about impurities diffusion and interfacial interaction between molten Mg and steel is necessary.In the present study,the interfacial reaction between molten AZ91D Mg alloy and mild steel during melting process was investigated with the melting temperatures of 700℃,750℃ and 800℃.The results show that Al(Fe,Mn)intermetallic layer is the intermetallic primarily formed at the interfaces of AZ91D melt and mild steel.Meanwhile,Al_(8)(Mn,Fe)5is indexed between Al(Fe,Mn)and AZ91D.AlFe_(3)C appears between the mild steel and Al(Fe,Mn)at 700℃ and 750℃,but absent at 800℃ due to the increased solubility of carbon in Mg matrix.It is found that the growth of the intermetallic layer is controlled by diffusion mechanism,and Al and Mn are the dominant diffusing species in the whole interfacial reaction process.By measuring the thickness of different layers,the growth constant was calculated.It increases from 1.89(±0.03)×10^(-12)m^(2)·s^(-1)at 700℃ to 3.05(±0.05)×10^(-12)m^(2)·s^(-1)at 750℃,and 5.18(±0.05)×10^(-12)m^(2)·s^(-1)at 800℃.Meanwhile,the content of Fe is linearly increased in AZ91D with the increase of holding time at 700℃ and 750℃,while it shows a significantly increment after holding for 8 h at 800℃,indicating holding temperature is more crucial to determine the Fe content of AZ91D than holding time.展开更多
Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging...Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging process, which is beneficial to the formulation of actual processing parameters. In the study, the multi-pass hot compression experiments of a typical LAHS steel are carried out at a wide range of deformation temperatures and strain rates. It is found that the work hardening rate of the experimental material depends on deformation parameters and deformation passes, which is ascribed to the impacts of static and dynamic softening behaviors. A new model is established to describe the flow characteristics at various deformation passes. Compared to the classical Arrhenius model and modified Zerilli and Armstrong model, the newly proposed model shows higher prediction accuracy with a confidence level of 0.98565. Furthermore, the connection between power dissipation efficiency(PDE) and deformation parameters is revealed by analyzing the microstructures. The PDE cannot be utilized to reflect the efficiency of energy dissipation for microstructure evolution during the entire deformation process, but only to assess the efficiency of energy dissipation for microstructure evolution in a specific deformation parameter state.As a result, an integrated processing map is proposed to better study the hot workability of the LAHS steel, which considers the effects of instability factor(IF), PDE, and distribution and size of grains. The optimized processing parameters for the multi-pass deformation process are the deformation parameters of 1223–1318 K and 0.01–0.08 s^(-1). Complete dynamic recrystallization occurs within the optimized processing parameters with an average grain size of 18.36–42.3 μm. This study will guide the optimization of the forging process of heavy components.展开更多
基金supported by the Resources Industry Science and Technology Innovation Joint Funding Project of Nanping City(N2021Z007)the Innovation Foundation for Doctoral Program of Forestry Engineering of Northeast Forestry University(LYGC202119).
文摘In this paper,a new type of bamboo scrimber column embedded with steel bars(rebars)was proposed,and the compression performance was improved by pre-embedding rebars during the preparation of the columns.The effects of the slenderness ratio and the reinforcement ratio on the axial compression performance of reinforced bamboo scrimber columns were studied by axial compression tests on 28 specimens.The results showed that the increase in the slenderness ratio had a significant negative effect on the axial compression performance of the columns.When the slenderness ratio increased from 19.63 to 51.96,the failure mode changed from strength failure to buckling failure,and the maximum bearing capacity decreased by 43.03%.The axial compression performance of the reinforced bamboo scrimber columns did not significantly improve at a slenderness ratio of 19.63,but the opposite was true at slenderness ratios of 36.95 and 51.96.When the reinforcement ratio increased from 0%to 4.52%,the bearing capacity of those with a slenderness ratio of 51.96 increased by up to 16.99%,and the stiffness and ductility were also improved.Finally,based on existing specifications,two modification parameters,the overall elastic modulus Ec and the combined strength fcc,were introduced to establish a calculation method for the bearing capacity of the reinforced bamboo scrimber columns.The calculation results were compared with the test results,and the results showed that the proposed calculation models can more accurately predict the bearing capacity.
基金supported by the National Natural Science Foundation of China(51978345,52278264).
文摘A theoretical analysis of upward deflection and midspan deflection of prestressed bamboo-steel composite beams is presented in this study.The deflection analysis considers the influences of interface slippage and shear deformation.Furthermore,the calculation model for flexural capacity is proposed considering the two stages of loading.The theoretical results are verified with 8 specimens considering different prestressed load levels,load schemes,and prestress schemes.The results indicate that the proposed theoretical analysis provides a feasible prediction of the deflection and bearing capacity of bamboo-steel composite beams.For deflection analysis,the method considering the slippage and shear deformation provides better accuracy.The theoretical method for bearing capacity matches well with the test results,and the relative errors in the serviceability limit state and ultimate limit state are 4.95%and 5.85%,respectively,which meet the accuracy requirements of the engineered application.
基金supported by the Basic Science Research Program through the National Research Foundation of Korea(NRF)funded by the Ministry of Education(NRF-2022R1I1A3063493).
文摘Smart manufacturing and Industry 4.0 are transforming traditional manufacturing processes by utilizing innovative technologies such as the artificial intelligence(AI)and internet of things(IoT)to enhance efficiency,reduce costs,and ensure product quality.In light of the recent advancement of Industry 4.0,identifying defects has become important for ensuring the quality of products during the manufacturing process.In this research,we present an ensemble methodology for accurately classifying hot rolled steel surface defects by combining the strengths of four pre-trained convolutional neural network(CNN)architectures:VGG16,VGG19,Xception,and Mobile-Net V2,compensating for their individual weaknesses.We evaluated our methodology on the Xsteel surface defect dataset(XSDD),which comprises seven different classes.The ensemble methodology integrated the predictions of individual models through two methods:model averaging and weighted averaging.Our evaluation showed that the model averaging ensemble achieved an accuracy of 98.89%,a recall of 98.92%,a precision of 99.05%,and an F1-score of 98.97%,while the weighted averaging ensemble reached an accuracy of 99.72%,a recall of 99.74%,a precision of 99.67%,and an F1-score of 99.70%.The proposed weighted averaging ensemble model outperformed the model averaging method and the individual models in detecting defects in terms of accuracy,recall,precision,and F1-score.Comparative analysis with recent studies also showed the superior performance of our methodology.
基金financially supported by the National Natural Science Foundation of China(No.51771125)the Sichuan Province Science and Technology Support Program(No.2020YFG0102)。
文摘Densely distributed coherent nanoparticles(DCN)in steel matrix can enhance the work-hardening ability and ductility of steel simultaneously.All the routes to this end can be generally classified into the liquid-solid route and the solid-solid route.However,the formation of DCN structures in steel requires long processes and complex steps.So far,obtaining steel with coherent particle enhancement in a short time remains a bottleneck,and some necessary steps remain unavoidable.Here,we show a high-efficiency liquid-phase refining process reinforced by a dynamic magnetic field.Ti-Y-Mn-O particles had an average size of around(3.53±1.21)nm and can be obtained in just around 180 s.These small nanoparticles were coherent with the matrix,implying no accumulated dislocations between the particles and the steel matrix.Our findings have a potential application for improving material machining capacity,creep resistance,and radiation resistance.
基金funded by the Science Committee of the Ministry of Science and Higher Education of the Republic of Kazakhstan(Grant No.AP19680589).
文摘Using the software ANSYS-19.2/Explicit Dynamics,this study performedfinite-element modeling of the large-diameter steel pipeline cross-section for the Beineu-Bozoy-Shymkent gas pipeline with a non-through straight crack,strengthened by steel wire wrapping.The effects of the thread tensile force of the steel winding in the form of single rings at the crack edges and the wires with different winding diameters and pitches were also studied.The results showed that the strengthening was preferably executed at a minimum value of the thread tensile force,which was 6.4%more effective than that at its maximum value.The analysis of the influence of the winding dia-meters showed that the equivalent stresses increased by 32%from the beginning of the crack growth until the wire broke.The increment in winding diameter decelerated the disclosure of the edge crack and reduced its length by 8.2%.The analysis of the influence of the winding pitch showed that decreasing the distance between the winding turns also led to a 33.6%reduction in the length of the straight crack and a 7.9%reduction in the maximum stres-ses on the strengthened pipeline cross-section.The analysis of the temperature effect on the pipeline material,within a range from-40℃ to+50℃,resulted in a crack length change of up to 5.8%.As the temperature dropped,the crack length decreased.Within such a temperature range,the maximum stresses were observed along the cen-tral area of the crack,which were equal to 413 MPa at+50℃ and 440 MPa at-40℃.The results also showed that the presence of the steel winding in the pipeline significantly reduced the length of crack propagation up to 8.4 times,depending on the temperature effect and design parameters of prestressing.This work integrated the existing methods for crack localization along steel gas pipelines.
基金supported by National Key R&D Program of China[grant number 2017YFC0703502]the National Natural Science Foundation of China(NSFC)[grant numbers 51978345,51678310 and 51708304]K.C.Wong Magna Fund at the Ningbo University.
文摘The steel-bamboo composite structure is a newly developed structure,combining phyllostachys pubescens(also called Moso bamboo)plywood and cold-formed thin-walled steel with structural adhesive.The reliability of steelbamboo interface is the premise of composite effect.13 specimens were prepared to investigate the failure modes and mechanism of the steel-bamboo interface on the basis of push-out test,and the strain difference analysis method was proposed to study the distribution of shear stress.The results show that the main failure modes of steel-bamboo interface are adhesion failure and splitting of bamboo plywood.The shear stress is not evenly distributed along the longitudinal direction of the interface,showing a shape of“larger at two ends and smaller in the middle”.The lower end of the interface is the initial location of the interface failure and the shear stress concentration degree is positively correlated with the thickness of the externally bonded bamboo plate.The shear resistance of steel-bamboo interface can be enhanced by improving the adhesion between steel and structural adhesive and ameliorating the quality of bamboo products.
基金The authors are grateful for the financial support of the National Key Research and Development Program of China(2017YFC0703500).
文摘The construction of grouting butt joints of bamboo tubes is simple and efficient.However,when the joint is bent,the low tensile strength of the mortar easily leads to cracking of the mortar prior to the failure of the bamboo tube.In this paper,a comparative test of the bending capacity was performed on grouting butt joints reinforced by nonperforated,fully perforated,and semiperforated steel plates embedded in bamboo tubes to obtain the loaddisplacement curves and ultimate bearing capacity of various specimens.The strengthening effect of CFRP pasted on bamboo tubes was also studied.The results show that the opening at the end of the steel plate is beneficial to resist the slip between the mortar and steel plate,while the complete section in the middle of the steel plate is conducive to making full use of the tensile strength of the steel plate.Therefore,it is best to insert the semiperforated steel plate with openings in the end and without openings in the middle into the mortar to enhance the bending properties of the grouting butt joint,which can make the failure mode of the joint change from brittle failure of mortar to ductile compression failure of bamboo tube.In addition,pasting CFRP sheets on the external wall of the bamboo tube helps to reduce the tensile stress of the mortar,while increasing the width of the steel plate can increase the bending moment of inertia of the mixture of the steel plate and mortar.These two complementary measures are very effective in delaying the cracking of the bamboo tube and improving the bending capacity of the joint.
基金The authors would like to appreciate the support from the Graduate Research and Innovation Foundation of Chongqing in China(Grant No.CYS20026)the National Key Research and Development Program of China(Grant No.2017YFC0703504).
文摘The Moso bamboo,a renewable green building material used in various new green buildings,have received exten-sive attention with the promotion of the concept of green buildings.To explore the mechanical properties of Moso bamboo connections with external clamp steel plates,the 16 specimens were designed by changing the bolt diameters and the end distances of the bolt holes.Their static tension tests were conducted to investigate bearing capacities and failure modes of different connection configurations.Based on test results,three failure modes of these connections were obtained,including the shear failure of bolt shank,bearing failure of bolt hole and punch-ing shear failure of the Moso bamboo.The influence of bolt diameters and end distances of bolt holes on bearing capacities of the connections was quantitatively analyzed.Based on a simplified mechanical model,the analytical models were deduced for the bolt shear failure and the bearing failure of bolt holes.The results showed that the predictive values are in substantial agreement with the experimental results.Finally,the design and manufacturing suggestions are recommended for this Moso bamboo connections.
基金supported by the National Key Research and Development Program of China(2016YFC0701505).
文摘To further verify the feasibility of newly designed reinforced bamboo scrimber composite(RBSC)beams used in building construction,the bonding properties between steel bar and bamboo scrimber were investigated by anti-pulling tests.Results indicated that the anti-pulling mechanical properties were significantly correlated to the diameter,thread form and buried depth of steel bar,forming density of bamboo scrimber as well as the heat treatment of bamboo bundle.There were two failure modes for anti-pulling tests:the tensile fracture and pulling out of steel bar.Both the ultimate load and average shear strength of anti-pulling specimen could be increased greatly with the ribbed bar,high forming density of bamboo scrimber and un-heated bamboo bundle.Furthermore,a theoretical calculation model of the bonding interface between steel bar and bamboo scrimber was developed.Based on the theoretical calculation model,the change laws of normal stress of bamboo scrimber,and shear stress of glue layer along the buried depth of steel bar were revealed.This study is beneficial for the safety application of RBSC beams in building construction.
文摘This study comparatively evaluated the flexural performance and deformation characteristics of concrete elements reinforced with bamboo (Bambusa vulgaris), rattan (Calamuc deerratus) and the twisted steel rebars. The yield strength (YS), ultimate tensile strength (UTS) and the elongation of 50 specimens of the three materials were determined using a universal testing machine. Three beams of concrete strength 20 N/mm2 at age 28 days were separately reinforced with bamboo, rattan and steel bars of same percentage, while the stirrups were essentially mild steel bars. The beams were subjected to centre-point flexural loading according to BS 1881 to evaluate the flexural behaviour. The YS of bamboo and rattan bars were 13% and 45% of that of steel respectively, while their UTS were 16% and 62% of that of steel in the same order. The elongation of bamboo, rattan and steel were 7.42%, 10% and 14.7% respectively. The natural rebars were less than the 12% minimum requirement of BS 4449. The load-deflection plots of bamboo and steel RC beams were quadratic, while rattan RC beams had curvilinear trend. The stiffness of bamboo RC beams (BB) and rattan RC beams (RB) were 32% and 13.5% of the stiffness of steel RC beams (SB). The post-first crack residual flexural strength was 41% for BB and SB, while RB was 25%. Moreover, the moment capacities of BB and RB corresponded to 51% and 21% respectively of the capacity of steel RC beams. The remarkable gap between the flexural capacities of the natural rebars and that of steel can be traced not only to the tensile strength but also the weak bonding at the bar-concrete interface. It can be concluded that the bamboo bars are suitable rebars for non-load bearing and lightweight RC flexural structures, while more pre-strengthening treatment is required more importantly for rattan for improved interfacial bonding and load-carrying capacity.
基金financially supported by the National Natural Science Foundation of China (No.52174297)。
文摘In the long traditional process of steelmaking,excess oxygen is blown into the converter,and alloying elements are used for deoxidation.This inevitably results in excessive deoxidation of products remaining within the steel liquid,affecting the cleanliness of the steel.With the increasing requirements for steel performance,reducing the oxygen content in the steel liquid and ensuring its high cleanliness is necessary.After more than a hundred years of development,the total oxygen content in steel has been reduced from approximately 100×10^(-6)to approximately 10×10^(-6),and it can be controlled below 5×10^(-6)in some steel grades.A relatively stable and mature deoxidation technology has been formed,but further reducing the oxygen content in steel is no longer significant for improving steel quality.Our research team developed a deoxidation technology for bearing steel by optimizing the entire conventional process.The technology combines silicon–manganese predeoxidation,ladle furnace diffusion deoxidation,and vacuum final deoxidation.We successfully conducted industrial experiments and produced interstitial-free steel with natural decarbonization predeoxidation.Non-aluminum deoxidation was found to control the oxygen content in bearing steel to between 4×10^(-6) and 8×10^(-6),altering the type of inclusions,eliminating large particle Ds-type inclusions,improving the flowability of the steel liquid,and deriving a higher fatigue life.The natural decarbonization predeoxidation of interstitial-free steel reduced aluminum consumption and production costs and significantly improved the quality of cast billets.
基金support from 111 Project(Grant No.B18062)the Graduate Research and Innovation Foundation of Chongqing in China(Grant No.CYS20026)the National Key Research and Development Program of China(Grant No.2017YFC0703504).
文摘Moso bamboos have attracted excessive attention as a renewable green building material to the concept of sustainable development.In this paper,the 20 bolted Moso bamboo connection specimens with embedded steel plates and grouting materials were designed according to connection configurations with different bolt diameters and end distance of bolt holes,and their bearing capacities and failure modes were analyzed by static tension tests.According to the test results of all connectors,the failure modes of the specimens are divided into four categories,and the effects of bolt diameter and bolt hole end distance on the connection bearing capacity and failure mode are analyzed.The test results show that the deformation and failure process can be divided into four stages.The main influence factor of connector bearing capacity is bolt diameter.Connectors can be divided into four failure modes,and brittle failure can be avoided by adopting certain structural measures.Filling with grouting material can improve the bearing capacity of joints.Due to the large variability of bamboo,further experiments are needed.
基金the National Key R&D Program of China(No.2021YFB3701705).
文摘This work constructed a machine learning(ML)model to predict the atmospheric corrosion rate of low-alloy steels(LAS).The material properties of LAS,environmental factors,and exposure time were used as the input,while the corrosion rate as the output.6 dif-ferent ML algorithms were used to construct the proposed model.Through optimization and filtering,the eXtreme gradient boosting(XG-Boost)model exhibited good corrosion rate prediction accuracy.The features of material properties were then transformed into atomic and physical features using the proposed property transformation approach,and the dominant descriptors that affected the corrosion rate were filtered using the recursive feature elimination(RFE)as well as XGBoost methods.The established ML models exhibited better predic-tion performance and generalization ability via property transformation descriptors.In addition,the SHapley additive exPlanations(SHAP)method was applied to analyze the relationship between the descriptors and corrosion rate.The results showed that the property transformation model could effectively help with analyzing the corrosion behavior,thereby significantly improving the generalization ability of corrosion rate prediction models.
基金the National Natural Science Foundation of China(Nos.52074078 and 52374327)the Applied Fundamental Research Program of Liaoning Province(No.2023JH2/101600002)+2 种基金the Shenyang Young Middle-Aged Scientific and Technological Innovation Talent Support Program(No.RC220491)the Liaoning Province Steel Industry-University-Research Innovation Alliance Cooperation Project of Bensteel Group(No.KJBLM202202)the Fundamental Research Funds for the Central Universities(Nos.N2201023 and N2325009).
文摘Chromium plays a vital role in stainless steel due to its ability to improve the corrosion resistance of the latter.However,the re-lease of chromium from stainless steel slag(SSS)during SSS stockpiling causes detrimental environmental issues.To prevent chromium pollution,the effects of iron oxide on crystallization behavior and spatial distribution of spinel were investigated in this work.The results revealed that FeO was more conducive to the growth of spinels compared with Fe2O3 and Fe3O4.Spinels were found to be mainly distrib-uted at the top and bottom of slag.The amount of spinel phase at the bottom decreased with the increasing FeO content,while that at the top increased.The average particle size of spinel in the slag with 18wt%FeO content was 12.8μm.Meanwhile,no notable structural changes were observed with a further increase in FeO content.In other words,the spatial distribution of spinel changed when the content of iron oxide varied in the range of 8wt%to 18wt%.Finally,less spinel was found at the bottom of slag with a FeO content of 23wt%.
基金supported by the National Key Research and Development Program of China(2019YFC1904800)the National Natural Science Foundation of China(72274105).
文摘Decarbonization and decontamination of the iron and steel industry(ISI),which contributes up to 15%to anthropogenic CO_(2) emissions(or carbon emissions)and significant proportions of air and water pollutant emissions in China,are challenged by the huge demand for steel.Carbon and pollutants often share common emission sources,indicating that emission reduction could be achieved synergistically.Here,we explored the inherent potential of measures to adjust feedstock composition and technological structure and to control the size of the ISI to achieve carbon emission reduction(CER)and pollution emission reduction(PER).We investigated five typical pollutants in this study,namely,petroleum hydrocarbon pollutants and chemical oxygen demand in wastewater,particulate matter,SO_(2),and NO_(x) in off gases,and examined synergies between CER and PER by employing cross elasticity for the period between 2022 and 2035.The results suggest that a reduction of 8.7%-11.7%in carbon emissions and 20%-31%in pollution emissions(except for particulate matter emissions)could be achieved by 2025 under a high steel scrap ratio(SSR)scenario.Here,the SSR and electric arc furnace(EAF)ratio serve critical roles in enhancing synergies between CER and PER(which vary with the type of pollutant).However,subject to a limited volume of steel scrap,a focused increase in the EAF ratio with neglection of the available supply of steel scrap to EAF facilities would lead to an increase carbon and pollution emissions.Although CER can be achieved through SSR and EAF ratio optimization,only when the crude steel production growth rate remains below 2.2%can these optimization measures maintain the emissions in 2030 at a similar level to that in 2021.Therefore,the synergistic effects between PER and CER should be considered when formulating a development route for the ISI in the future.
基金supported by the National Nat-ural Science Foundation of China(No.52203376)the National Key Research and Development Program of China(No.2023YFB3813200).
文摘Traditional 3Ni weathering steel cannot completely meet the requirements for offshore engineering development,resulting in the design of novel 3Ni steel with the addition of microalloy elements such as Mn or Nb for strength enhancement becoming a trend.The stress-assisted corrosion behavior of a novel designed high-strength 3Ni steel was investigated in the current study using the corrosion big data method.The information on the corrosion process was recorded using the galvanic corrosion current monitoring method.The gradi-ent boosting decision tree(GBDT)machine learning method was used to mine the corrosion mechanism,and the importance of the struc-ture factor was investigated.Field exposure tests were conducted to verify the calculated results using the GBDT method.Results indic-ated that the GBDT method can be effectively used to study the influence of structural factors on the corrosion process of 3Ni steel.Dif-ferent mechanisms for the addition of Mn and Cu to the stress-assisted corrosion of 3Ni steel suggested that Mn and Cu have no obvious effect on the corrosion rate of non-stressed 3Ni steel during the early stage of corrosion.When the corrosion reached a stable state,the in-crease in Mn element content increased the corrosion rate of 3Ni steel,while Cu reduced this rate.In the presence of stress,the increase in Mn element content and Cu addition can inhibit the corrosion process.The corrosion law of outdoor-exposed 3Ni steel is consistent with the law based on corrosion big data technology,verifying the reliability of the big data evaluation method and data prediction model selection.
基金Z.G.Yang acknowledges financial support from the National Key R&D program of China(grant No.2022YFB3705200)National Natural Science Foundation of China(grant No.52171008)+2 种基金H.Chen acknowledges financial support from the National Natural Science Foundation of China(grant No.51922054)Tsinghua University Initiative Scientific Research Program(No.20233080002)the Mobility Programme from the Sino-German Center(Grant No.M-0319).
文摘Nanoprecipitates and nanoscale retained austenite(RA)with suitable stability play crucial roles in deter-mining the yield strength(YS)and ductility of ultrahigh strength steels(UHSSs).However,owing to the kinetics incompatibility between nanoprecipitation and austenite reversion,it is highly challenging to si-multaneously introduce high-density nanoprecipitates and optimized RA in UHSSs.In this work,through the combination of austenite reversion treatment(ART)and subsequent flash austenitizing(FA),nanoscale chemical heterogeneity was successfully introduced into a low-cost UHSS prior to the aging process.This chemical heterogeneity involved the enrichment of Mn and Ni in the austenite phase.The resulting UHSS exhibited dual-nanoprecipitation of Ni(Al,Mn)and(Mo,Cr)_(2)C and nanoscale austenite stabilized via Mn and Ni enrichment.The hard martensitic matrix strengthened by high-density dual-nanoprecipitates con-strains the plastic deformation of soft RA with a relatively low fraction of-15%,and the presence of relatively stable nanoscale RA with adequate Mn and Ni enrichment leads to a marginal loss in YS but keeps a persistent transformation-induced plasticity(TRIP)effect.As a result,the newly-developed UHSS exhibits an ultrahigh YS of-1.7 GPa,an ultimate tensile strength(UTS)of-1.8 GPa,a large uniform elongation(UE)of-8.5%,and a total elongation(TE)of-13%.The strategy of presetting chemical heterogeneity to introduce proper metastable phases before aging can be extended to other UHSSs and precipitation-hardened alloys.
基金the National Key R&D program of China(Grant Nos.2022YFB3705200 and 2021YFB3702301)the National Natural Science Foundation of China(Grant No.52171008)+2 种基金the National Key R&D program of China(Grant No.2022YFE0110800)the National Natural Science Foundation of China(Grants Nos.51922054 and U1808208)the Mobility Programme from the Sino-German Center(Grant No.M-0319).
文摘Cellular microstructure is a unique feature in alloys fabricated by selective laser melting(SLM).Abundant efforts have been made to reveal the formation mechanism of cellular microstructures and its influences on mechanical performances,while its potential role in microstructure architecting during post-heat treatment is rarely explored.In this work,we investigated the features of cellular microstructures in an SLM-fabricated 18Ni(300)steel and revealed how this microstructure influences austenite reversion upon aging.Segregation of Ti and Mo is experimentally detected at cell boundaries.It is interestingly found that a distinctive reverted austenite network forms rapidly along cell boundaries during aging,whereas much less austenite is found in conventionally treated 18Ni(300)steels.The rapid austenite reversion in SLM-fabricated material proceeds mainly via the growth of retained austenite on cell boundaries while the nucleation and growth of new austenite grains is negligible.Phase-field simulations suggest austenite grows in a fast,partitionless manner along cell boundaries where the chemical driving force for austen-ite reversion is substantially enhanced by Ti and Mo segregations,but in a sluggish,partitioning manner towards cell interiors.Contrary to conventional views that austenite fraction should be confined to avoid strength reduction,current SLM-fabricated 18Ni(300)steel containing∼13%cellular austenite is found to have higher tensile strength compared to its counterparts with negligible austenite.The design of austen-ite also shows its potential to enhance fracture toughness.The current study demonstrates that cellular structures could substantially alter austenite reversion behavior,providing a new route for microstructure architecting in additively manufactured steels.
基金supported by the Natural Science Foundation of Chongqing,China(Grant Nos.cstc2020jcyj-msxm X0544,CSTB2022NSCQ-MSX0352,CSTB2022NSCQ-MSX0891,cstc2020jcyj-msxm X0184)Scientific and Technological Research Program of Chongqing Municipal Education Commission(Grant No.KJQN202001416)National Natural Science Foundation of China(Grant Nos.11847077,52001028)。
文摘The metallurgical quality control of magnesium(Mg)and Mg alloys in melting process is required to ensure a satisfied mechanical and corrosion performance,while the typical used steel crucible introduces impurities and interfacial interaction during melting process.Therefore,a systematic study about impurities diffusion and interfacial interaction between molten Mg and steel is necessary.In the present study,the interfacial reaction between molten AZ91D Mg alloy and mild steel during melting process was investigated with the melting temperatures of 700℃,750℃ and 800℃.The results show that Al(Fe,Mn)intermetallic layer is the intermetallic primarily formed at the interfaces of AZ91D melt and mild steel.Meanwhile,Al_(8)(Mn,Fe)5is indexed between Al(Fe,Mn)and AZ91D.AlFe_(3)C appears between the mild steel and Al(Fe,Mn)at 700℃ and 750℃,but absent at 800℃ due to the increased solubility of carbon in Mg matrix.It is found that the growth of the intermetallic layer is controlled by diffusion mechanism,and Al and Mn are the dominant diffusing species in the whole interfacial reaction process.By measuring the thickness of different layers,the growth constant was calculated.It increases from 1.89(±0.03)×10^(-12)m^(2)·s^(-1)at 700℃ to 3.05(±0.05)×10^(-12)m^(2)·s^(-1)at 750℃,and 5.18(±0.05)×10^(-12)m^(2)·s^(-1)at 800℃.Meanwhile,the content of Fe is linearly increased in AZ91D with the increase of holding time at 700℃ and 750℃,while it shows a significantly increment after holding for 8 h at 800℃,indicating holding temperature is more crucial to determine the Fe content of AZ91D than holding time.
基金National Natural Science Foundation of China(No.52305373)Jiangxi Provincial Natural Science Foundation(No.20232BAB214053)+2 种基金Science and Technology Major Project of Jiangxi,China(No.20194ABC28001)Fund of Jiangxi Key Laboratory of Forming and Joining Technology for Aerospace Components,Nanchang Hangkong University(No.EL202303299)PhD Starting Foundation of Nanchang Hangkong University(No,EA202303235).
文摘Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging process, which is beneficial to the formulation of actual processing parameters. In the study, the multi-pass hot compression experiments of a typical LAHS steel are carried out at a wide range of deformation temperatures and strain rates. It is found that the work hardening rate of the experimental material depends on deformation parameters and deformation passes, which is ascribed to the impacts of static and dynamic softening behaviors. A new model is established to describe the flow characteristics at various deformation passes. Compared to the classical Arrhenius model and modified Zerilli and Armstrong model, the newly proposed model shows higher prediction accuracy with a confidence level of 0.98565. Furthermore, the connection between power dissipation efficiency(PDE) and deformation parameters is revealed by analyzing the microstructures. The PDE cannot be utilized to reflect the efficiency of energy dissipation for microstructure evolution during the entire deformation process, but only to assess the efficiency of energy dissipation for microstructure evolution in a specific deformation parameter state.As a result, an integrated processing map is proposed to better study the hot workability of the LAHS steel, which considers the effects of instability factor(IF), PDE, and distribution and size of grains. The optimized processing parameters for the multi-pass deformation process are the deformation parameters of 1223–1318 K and 0.01–0.08 s^(-1). Complete dynamic recrystallization occurs within the optimized processing parameters with an average grain size of 18.36–42.3 μm. This study will guide the optimization of the forging process of heavy components.