Instability mechanism of mining roadway passing through fault at different angles in kilometre-deep mine and control measures of roof cutting and NPR cables

The angle α between the fault strike and the axial direction of the roadway produces different damage characteristics. In this paper, the research methodology includes theoretical analyses, numerical simulations and field experiments in the context of the Daqiang coal mine located in Shenyang, China. The stability control countermeasure of "pre-splitting cutting roof + NPR anchor cable"(PSCR-NPR) is simultaneously proposed. According to the different deformation characteristics of the roadway, the faults are innovatively classified into three types, with α of type I being 0°-30°, α of type II being 30°-60°, and α of type III being 60°-90°. The full-cycle stress evolution paths during mining roadway traverses across different types of faults are investigated by numerical simulation. Different pinch angles α lead to high stress concentration areas at different locations in the surrounding rock. The non-uniform stress field formed in the shallow surrounding rock is an important reason for the instability of the roadway. The pre-cracked cut top shifted the high stress region to the deep rock mass and formed a low stress region in the shallow rock mass. The high prestressing NPR anchor cable transforms the non-uniform stress field of the shallow surrounding rock into a uniform stress field. PSCR-NPR is applied in the fault-through roadway of Daqiang mine. The low stress area of the surrounding rock was enlarged by 3-7 times, and the cumulative convergence was reduced by 45%-50%. It provides a reference for the stability control of the deep fault-through mining roadway.

Numerical simulation of the mechanical behavior of superconducting tape in conductor on round core cable using the cohesive zone model

Cables composed of rare-earth barium copper oxide(REBCO)tapes have been extensively used in various superconducting devices.In recent years,conductor on round core(CORC)cable has drawn the attention of researchers with its outstanding current-carrying capacity and mechanical properties.The REBCO tapes are wound spirally on the surface of CORC cable.Under extreme loadings,the REBCO tapes with layered composite structures are vulnerable,which can lead to degradation of critical current and even quenching of superconducting devices.In this paper,we simulate the deformation of CORC cable under external loads,and analyze the damage inside the tape with the cohesive zone model(CZM).Firstly,the fabrication and cabling of CORC are simulated,and the stresses and strains generated in the tape are extracted as the initial condition of the next step.Then,the tension and bending loads are applied to CORC cable,and the damage distribution inside the tape is presented.In addition,the effects of some parameters on the damage are discussed during the bending simulations.

Numerical and analytical simulation of the structural behaviour of fully grouted cable bolts under impulsive loading

Designing reliable yielding support system to mitigate the effect of the kinetic energy in burst-prone conditions in mining and tunneling excavations is one of the challenges for geotechnical engineers. A combination of the support elements can be used to increase rock strength and minimise the displacement of unstable rock mass. It is important to understand how the support system works to ensure the stability of underground excavations. Cable bolts have been commonly used as an effective underground support system and an element of reinforcement to improve rock stability. Cable bolts are usually considered to be subjected to static loads under relatively low stress environments, however, in burst-prone conditions, they might be subjected to dynamic loads. Cable bolts as well as other support elements are used in burst-prone conditions to absorb the kinetic energy of the removed rock to avoid sudden and violent failures. This paper develops numerical and a novel analytical simulation technique for cable bolts to assess their structural behaviour under static and dynamic loading conditions. The numerical and analytical models are then validated against experimental observations reported in the literature, which demonstrates the reliability of the proposed models.

Experimental Study on Methane Explosion Ignited by Sparks of Cable Bolt Breakage

An experimental device was designed for studying methane explosion ignited by sparks of cable bolt breakage. With the methane concentration being in explosion range, a series of experiments were conducted to study the law of spark generation during cable bolt breakage and the probability of methane explosion caused by the spark. The results show that the probability of generating sparks during cable bolt breakage is 50%. The spark generated by the breakage of steel cable bolt strand can't ignite a methane explosion. A detection was carried out using infrared-ray imaging apparatus (IRIA) to measure temperature of the spark generated by cable bolt breakage. It is indicated that the maximum temperature of the spark generated by cable bolt breakage is far less than the required ignition temperature for a methane explosion.

Microbiologically influenced corrosion of cable bolts in underground coal mines:The effect of Acidithiobacillus ferrooxidans

Reports on corrosion failure of cable bolts,used in mining and civil industries,have been increasing in the past two decades.The previous studies found that pitting corrosion on the surface of a cable bolt can initiate premature failure of the bolt.In this study,the role of Acidithiobacillus ferrooxidans(A.ferrooxidans)bacterium in the occurrence of pitting corrosion in cable bolts was studied.Stressed coupons,made from the wires of cable bolts,were immersed in testing bottles containing groundwater collected from an underground coal mine and a mixture of A.ferrooxidans and geomaterials.It was observed that A.ferrooxidans caused pitting corrosion on the surface of cable bolts in the near-neutral environment.The presence of geomaterials slightly affected the p H of the environment;however,it did not have any significant influence on the corrosion activity of A.ferrooxidans.This study suggests that the common bacterium A.ferrooxidans found in many underground environments can be a threat to cable bolts'integrity by creating initiation points for other catastrophic failures such as stress corrosion cracking.

Residual Capacity of Friction⁃Type High⁃Strength Bolted T⁃stub Connection with Nut Corrosion Damage

Corrosion is a primary cause of the slippage of friction⁃type high⁃strength bolted(FHSB)T⁃stub connections.This paper attempts to quantify the residual capacity of FHSB T⁃stub connections with corroded nuts.Firstly,corrosion simulation tests were conducted on 48 manually cut nuts to find out the relationship between the damage degree of nut section and the residual clamping force(RCF)of bolt.Then,static load tests were carried out on 24 FHSB T⁃stub connections with nuts of different degrees of damage to obtain the failure modes.By finite⁃element(FE)models,a comparative analysis was performed on the initial friction load(IFL)and ultimate strength(US)of each connection with corroded nuts.Finally,the parameters of 96 FE models for FHSB T⁃stub connections were analyzed and used to derive the calculation formulas for the degree of damage for each nut and the IFL and US of each connection.The results show that the RCF decay of a bolt is a quadratic function of the equivalent radius loss ratio and the shear failure after nut corrosion;the IFL of each connection had a clear linear correlation with the RCF of the corresponding bolts,and the correlation depends on the applied load and static friction on connecting plate interface induced by the clamping force;the static friction had little impact on the US of the connection;the proposed IFL and US formulas can effectively derive the residual anti⁃slip capacity of FHSB T⁃stub connections from the degree of damage of the corroded nut section.The research results provide a scientific basis for the replacement and maintenance of corroded bolts of FHSB T⁃stub connections.

Longitudinal forces of continuously welded track on high-speed railway cable-stayed bridge considering impact of adjacent bridges

A proven beam-track contact model was used to analyze the track-structure interaction of CWR (continuously welded track) on bridge. Considering the impact of adjacent bridges, the tower-cable-track-beam-pier-pile finite element model of the cable-stayed bridge was established. Taking a bridge group including 40-32m simply-supported beam and (32+80+112)m single-tower cable-stayed bridge and 17-32m simply-supported beam on the Kunming-Shanghai high-speed railway as an example, the characteristics of CWR longitudinal force on the cable-stayed bridge were studied. It is shown that adjacent bridges must be considered in the calculation of the track expansion force and bending force on cable-stayed bridge. When the span amount of adjacent bridges is too numerous, it can be simplified as six spans; the fixed bearing of adjacent simply-supported beams should be placed on the side near the cable-stayed bridge; the track expansion device should be set at the bridge tower to reduce the track force near the bridge abutment.

Theory,technology and application of grouted bolting in soft rock roadways of deep coal mines

The grouted bolt,combining rock bolting with grouting techniques,provides an effective solution for controlling the surrounding rock in deep soft rock and fractured roadways.It has been extensively applied in numerous deep mining areas characterized by soft rock roadways,where it has demonstrated remarkable control results.This article systematically explores the evolution of grouted bolting,covering its theoretical foundations,design methods,materials,construction processes,monitoring measures,and methods for assessing its effectiveness.The overview encompassed several key elements,delving into anchoring theory and grouting reinforcement theory.The new principle of high pretensioned high-pressure splitting grouted bolting collaborative active control is introduced.A fresh method for dynamic information design is also highlighted.The discussion touches on both conventional grouting rock bolts and cable bolts,as well as innovative grouted rock bolts and cables characterized by their high pretension,strength,and sealing hole pressure.An examination of the merits and demerits of standard inorganic and organic grouting materials versus the new inorganic–organic composite materials,including their specific application conditions,was conducted.Additionally,the article presents various methods and instruments to assess the support effect of grouting rock bolts,cable bolts,and grouting reinforcement.Furthermore,it provides a foundation for understanding the factors influencing decisions on grouted bolting timing,the sequence of grouting,the pressure applied,the volume of grout used,and the strategic arrangement of grouted rock bolts and cable bolts.The application of the high pretensioned high-pressure splitting grouted bolting collaborative control technology in a typical kilometer-deep soft rock mine in China—the soft coal seam and soft rock roadway in the Kouzidong coal mine,Huainan coal mining area,was introduced.Finally,the existing problems in grouted bolting control technology for deep soft rock roadways are analyzed,and the future development trend of grouted bolting control technology is anticipated.

Depillaring of total thickness of a thick coal seam in single lift using cable bolts：A case study

Explaining fundamentals of application of cable bolting for a thick seam depillaring,this paper summarizes the results of field studies conducted during adoption of this approach in more than fifteen panels of Madhusudanpur 7 pit and incline mine.Nearly 7.0 m thick Kajora top coal seam of this mine is developed on pillars along the floor horizon to an average height of 3.0 m,leaving a coal band of around 4.0 m along the roof.Analysis of procured core samples showed that roof strata are easily caveable with a caveability index value of around 2000 only.Easily caveable overlying strata and shallow depth of cover alleviated most of the expected strata mechanics problems of the thick seam mining.However,extraction of total thickness at shallow cover caused differential-subsidence and cracks on the surface.These manifestations were immediately tackled to avoid creation of a breathing path for spontaneous heating in the extracted area.

Numerical calculation on solar temperature field of a cable-stayed bridge with U-shaped section on high-speed railway

Based on transient temperature field theory of heat conduction,the solar temperature field calculation model of U-shape sectioned high-speed railway cable-stayed bridge under actions of concrete beams and ballast was established.Using parametric programming language,finite element calculation modules considering climate conditions,bridge site,structure dimension and material thermophysical properties were compiled.Six standard day cycles with the strongest yearly radiation among the bridge sites were selected for sectional solar temperature field calculation and temperature distributions under different temperature-sensitive parameters were compared.The results show that under the influence of sunshine,U-shape section of the beam shows obvious nonlinear distribution characteristics and the maximum cross-section temperature difference is more than 21 °C; the ballast significantly reduces sunshine temperature difference of the beam and temperature peak of the bottom margin lags with the increase of ballast thickness; the maximum cross-section vertical temperature gradient appears in summer while large transverse temperature difference appears in winter.

Current Sharing Technology in Transmission Conductors of Cold Dielectric High Temperature Superconducting Cables Using Second-generation HTS Wires

冷绝缘高温超导电缆的导电层一般设计为多层结构以满足大电流载流特性，但伴随层数的增加，超导体上的集肤效应会引起电缆输电导体各层电流分布不均匀的问题，从而造成电缆损耗增加和传输性能下降。采用基于动态惯性权重因子的粒子群优化算法，提出了电缆导体层电流层间均流优化的设计方法。应用第2代高温超导材料钇钡铜氧涂层导体，通过建立超导电缆的等效电路模型，考虑电场、磁场等约束因素，对一根1km长，110kV／3kA等级的冷绝缘高温超导电缆进行优化设计，获得了电缆本体结构参数及输电导体层和屏蔽层的电流分布。比较优化前后层电流的结果可知，优化后超导电缆各导体层电流与平均电流相比最大不平衡率小于3．5％，各屏蔽层电流达到均布，较好地实现了电缆各导体层电流均匀分布的优化目标。最后，超导模型样缆载流特性实验也验证了优化设计方法的有效性。

Applied on bolting-cable anchor support of full-seam roadway in weaker thick coal seam

The designing method and the supporting mechanism of both bolt and small cable anchor for full seam roadway in the weaker thick coal seam are systematically analyzed, and the construction technology and the supporting results are briefly summarized.

Development of Optimal Structural System for Hybrid Cable-Stayed Bridges Using Ultra High Performance Concrete

This study developed an optimal structural system for the hybrid cable-stayed bridge expected to have a durable lifetime of 200 years and of which major structural members are made of ultra high performance concrete (UHPC) with 200 MPa-class compressive strength. This innovative cable-stayed bridge system makes it possible to reduce each of the construction and maintenance costs by 20% compared to the conventional concrete cable-stayed bridge by improving significantly the weight and durability of the bridge. Therefore, detail design is carried out considering a real 800 m cable-stayed bridge and the optimal structure of the hybrid cable-stayed bridge is proposed and verified.

Aspects of High Voltage Cable Sections in Modern Overhead Line Transmission Systems

Electrical power transmission is dominated by overhead line systems at present.This is mainly based on more than hundred years of experience of utilities in running overhead lines.Furthermore,overhead lines have proven their operational reliability and functional assurance.In the past,cables were used in distribution networks in urban areas for the most part with the exception of direct current submarine cables.New developments of high voltage XLPE cables make it possible to use this technology for EHV level applications in transmission networks.Within this paper,mixed network configurations,consisting of overhead lines and high voltage cables,are investigated.An exemplary EHV transmission line with a total length of about 100 km,which is quite typical for Central Europe,has been studied.Several different line combinations are discussed with varied rates between overhead line sections and cable sections length in practice.The length of the cable sections are ranging from several kilometers up to lengths of 100 km.In this paper the work focuses on the transient behavior of combined 400 kV overhead and cable lines during switching processes and lightning impacts.A number of calculations were carried out to get an overview of the transient stress in numerous network nodes along the transmission system.Numerical programs like ATP/EMTP have been used for these simulations.Peak values and wave shapes of the transient voltage stress have been evaluated,based on different systems and within possible combinations.In respect of the insulation coordination and transient stress at network nodes,the voltage-time trends are also analyzed.The combination of high voltage overhead and cable transmission systems,especially such with lengths of more than about 50 km,are making tightened and extended demands to the network design,to the operational management and of course to the network protection also.As an output of this investigations,the results might influence the strategy in running this new type of combined transmission systems.

Study on 10 kVDC Powered Junction Box for A Cabled Ocean Observatory System

A cabled ocean observatory system that can provide abundant power and broad bandwidth communication for undersea instruments is developed. A 10 kV direct current （kVDC） with up to 10 kW power, along with l Gigabit/sec Ethemet communication, can be transmitted from the shore to the seafloor through an umbilical armored cable. A subsea junction box is fixed at a cable terminal, enabling the extension of up to nine connections. The box consists of three main pressure vessels that perform power conversion, power distribution, and real-time communication functions. A method of stacking modules is used to design the power conversion system in order to reduce the 10 kV voltage to levels that can power the attached instruments. A power distribution system and an Ethemet communication system are introduced to control the power supply and transmit data or commands between the terminals and the shore station, respectively. Specific validations of all sections were qualified in a laboratory environment prior to the sea trial. The ocean observatory system was then deployed at the coast of the East China Sea along with three in situ instruments for a 14-day test. The results show that this high voltage-powered observatory system is effective for subsea long-term and real-time observations.

Metallographic investigationof first full-sizehigh-Jc Nb_(3)Sn cable-in-conduit conductor aftercyclicloadingtests

In order to verify the feasibility of applying high-Jc Nb_(3)Sn strand in fusion magnet,a full-size cable-in-conduit conductor(CICC)with short twist pitch(STP)cable pattern was manufactured and tested in SULTAN facility at SPC,Switzerland.Three levels of cyclic electromagnetic(EM)load were applied on the sample stepwise,no visible decrease of current sharing temperature(TcsT was observed until the EM load increased to 80 kA×10.8 T,after that the Tcs decreased dramatically with the EM cycles,which suggested that irreversible deformation,causing a change in the strain state,or even damage has occurred in the superconducting strands.For investigating the reason which caused the conductor performance degradation,the tested conductor was dissected for metallographic observation.Eight segments which subjected to different EM loads were extracted from one of the legs,the geometric feature changes of the cable cross-sections were analyzed and compared.A good correlation was found between the decrease of the Tcs and deformation of the cable cross section.A mass of cracks were found on the sub-elements of strands in the segment which subjected to highest EM load,but the amount of crack is much lower in other segments.Combining the analyses,it is speculated that the critical EM load which causes irreversible degradation is between 850 kN/m and 870 kN/m for this conductor.The results could be a reference in high-Jc Nb_(3)Sn CICC design.

1300 MPa High Strength Steel for Bolt with Superior Delayed Fracture Resistance

By the increase in Mo content,the addition of microalloying elements V and Nb and by reducing the contents of Mn,P and S based on the composition of steel 42 CrMo,we have developed a 1 300 MPa-grade high strength steel(ADF1)for bolts.The sustained load bending test,sustained load tensile test and stress corrosion cracking test have been carried out to evaluate the delayed fracture resistance of steel ADFl and commercial steel 42 CrMo.The results showed that steel ADF1 has superior delayed fracture resistance to that of 42 CrMo steel.It's concluded that the superior delayed fracture resistance of ADF1 is mainly due to the increase of tempering temperature,fine homogeneously distributed MC carbide and fine prior austenite grain size.

Failure mechanism of bolting support and high-strength bolt-grouting technology for deep and soft surrounding rock with high stress

In deep underground mining, the surrounding rocks are very soft with high stress. Their deformation and destruction are serious, and frequent failures occur on the bolt support. The failure mechanism of bolt support is proposed to solve these problems. A calculation theory is established on the bond strength of the interface between the anchoring agent and surrounding rocks. An analysis is made on the influence law of different mechanical parameters of surrounding rocks on the interfacial bond strength. Based on the research, a new high-strength bolt-grouting technology is developed and applied on site. Besides, some helpful engineering suggestions and measures are proposed. The research shows that the serious deformation and failure, and the lower bond strength are the major factors causing frequent failures of bolt support. So, the bolt could not give full play to its supporting potential. It is also shown that as the integrity, strength, interface dilatancy and stress of surrounding rocks are improved, the bond strength will increase. So, the anchoring force on surrounding rocks can be effectively improved by employing an anchoring agent with high sand content, mechanical anchoring means, or grouting reinforcement. The new technology has advantages in a high strength, imposing pre-tightening force, and giving full play to the bolt supporting potential. Hence, it can improve the control effect on surrounding rocks. All these could be helpful references for the design of bolt support in deep underground mines.