Modeling of damage in materials during hot deformation based on the Zener-Hollomon parameter

By introducing the Zener-Hollomon parameter, which synthetically considersthe influence of deformation temperature and strain rate into damage mechanics, a damage evolutionmodel was developed to simulate the damage evolution of metallic materials during hot deformation.The errors between the prediction damage values and the experimental ones are within 6%.

Highly Improved Microstructure and Properties of Poly(p-phenylene terephthalamide) Paper-based Materials via Hot Calendering Process

In this study,the effect of hot calendering process on the microstructure and properties of poly(p-phenylene terephthalamide)(PPTA) paper-based materials was investigated.The microstructures of the fracture surface,crystalline structure,and single fiber strength of the PPTA paperbased materials as well as the different bonding behaviors between the PPTA fibers and PPTA fibrids obtained before and after the hot calendering process were examined.The results indicated that a high linear pressure would result in a limited improvement of the strength owing to the unimproved paper structure.The optimal values of tensile index and dielectric strength of 56.6 N·m/g and 27.6 kV/mm,respectively,could only be achieved with a synergistic effects of hot calendering temperature and linear pressure(240℃ and 110 k N/m,respectively).This result suggested it was possible to achieve a significant reinforcement and improvement in the interfacial bonding of functional PPTA paper-based materials,and avoid the formation of unexpected pleats and cracks in PPTA paper-based materials during the hot calendering process.

Hot Spot in Materials with Structural Defects under High Shear Loading Rates

The response of three-dimensional sample of Al, containing vacancy complex, under shear loading was simulated. The molecular dynamics method was used and interaction between atoms was described on the base of pseudopotential theory Solitary waves were generated in the sample under mechanical loading. Their interaction with the vacancy complexes was shown to be able to initiate hot spot in that local region of the complexes. Some parameters of the hot spot as well as solitary waves were calculated. The initiation of the hot spot is accompanied with sufficient local structural relaxation.

STUDY ON DESIGN TECHNIQUES OF A LONG LIFE HOT FORGING DIE WITH MULTI-MATERIALS

A new design technique for the long life hot forging die has been proposed. By finite element analysis, the reason .for the failure of hot forging die was analyzed and it was concluded that thermal stress is the main reason for the failure of hot forging die. Based on this conclusion, the whole hot forging die was divided into the substrate part and the heat-resistant part according to the thermal stress distribution. Moreover, the heat-resistant part was further subdivided into more zones and the material of each zone was reasonably selected to ensure that the hot forging die can work in an elastic state. When compared with the existing techniques, this design can greatly increase the service life because the use of multi-materials can alleviate the thermal stress in hot forging die.

Processing and Properties of Flexible Hot Gas Sealing Materials for Ceramic Membrane

Ceramic membranes are effective to reduce PM2.5 emission when used for hot flue gas filtration.The properties of the sealing material play a decisive role infiltration efficiency.However,there are few studies on sealing materials for hot flue gas filtration above 700 ℃.This investigation was performed to develop flexible sealing materials which can be used for a long time at high temperatures.In order to obtain sufficient mechanical strength and continuous flexibility,three kinds of binders were selected as coating binders.The sealing materials based on high silica fiber fabric and aluminum silicate fiber fabric were successfully prepared.The effect of aging on mechanical properties and microstructural characteristics of the composites subjected to coating had been investigated by XRD,SEM and EDS.The results show that waterborne polyurethane (WPU) is a suitable coating binder for the sealing materials,which can be used for a long time at 1 000 ℃ and 700 ℃,respectively,without significant decrease in strength.However,the other two binders,aluminum dihydrogen phosphate and aluminum chromium phosphate will weaken the flexibility,resulting in frangibility and reducing sealing performance.The developed composites possess required thermo-stability and desired mechanical strength as flexible sealing materials,indicating their strong application possibility in hot flue gas filtration.

Effects of initial δ phase(Ni_3Nb) on hot tensile deformation behaviors and material constants of Ni-based superalloy

Effects of initial δ phase（Ni_3Nb） on the hot tensile deformation behaviors and material constants of a Ni-based superalloy were investigated over wide ranges of strain rate and deformation temperature. It is found that the true stress-true strain curves exhibit peak stress at a small strain, and the peak stress increases with the increase of initial δ phase. After the peak stress, initial δ phase promotes the dynamic softening behaviors, resulting in the decreased flow stress. An improved Arrhenius constitutive model is proposed to consider the synthetical effects of initial δ phase, deformation temperature, strain rate, and strain on hot deformation behaviors. In the improved model, material constants are expressed as the functions of the content of initial δ phase and strain. A good agreement between the predicted and measured results indicates that the improved Arrhenius constitutive model can well describe hot deformation behaviors of the studied Ni-based superalloy.

Selective sintering of magnesia-calcia materials by utilizing hot spots during induction sintering process

Magnesia-calcia refractories are widely used in the production process of clean steel due to their excellent high-tem-perature stability,slag resistance and ability to purify molten steel.However,there are still problems such as difficult sintering and easy hydration.Magnesia-calcia materials with various calcium oxide contents were prepared by using induction sintering,and the sintering property combined with the hydration resistance of the materials was investigated.The experimental results showed that the magnesia-calcia materials prepared under induction field had higher density,microhardness and hydration resistance.In particular,the relative density of induction sintered magnesia-calcia materials with 50 mo1%CaO was greater than 98%,and the average grain size of CaO was 4.56μm,which was much larger than that of traditional sintered materials.In order to clarify the densification and microstructure evolution mechanism of the magnesia-calcia materials,the changes in temperature and magnetic field throughout the sintering process were analyzed by using finite element simulation.The results showed that the larger heating rate and higher sintering temperature under the induction sintering mode were beneficial to the rapid densification.In addition,the hot spots generated within the material due to the difference in high-temperature electric conductivity between MgO and CaO were the critical factor to realize selective sintering in MgO-CaO system,which provides a novel pathway to solve the problem of difficult sintering and control the microstructure of high-temperature composite material used in the field of high-purity steel smelting.

Deformation Stability of GH4033 Superalloy in the Hot Continuous Rolling Process Based on Dynamic Material Model and Finite Element Model

The flow stress behavior of GH4033 superalloy was determined by the hot compression tests at the temperatures of 1223-1473 K and the total strains of 0.6 with the strain rates of 0.001-30.0 s^(-1) by using cylindrical samples.The processing maps based on the dynamic material model(DMM)combined with the corresponding microstructure observations indicate the reasonable processing domain locating at the strain rates of 0.1-1.0 s^(-1) and the deformation temperature of 1273-1423 K.Meanwhile,the numerical simulation based on finite element model(FEM)described the variation of the effective strain,effective strain rate and the temperature for the core node,and unveiled the influence of the hot rolling parameters considering the initial temperature(T_(0))range of 1223-1473 K and the first-stand biting velocity(v_(0))range of 0.15-0.35 m·s^(-1).Furthermore,the deformation stability of GH4033 superalloy in the round rod hot continuous rolling(HCR)process is described and analyzed by coupling the three-dimensional(3-D)processing map,and the spatial trajectory lines were determined by the numerically simulated temperatures,the strains and the strain rates.Finally,the results show that the hot deformation stability of GH4033 can be achieved by the rolling process parameters located at T_(0)=1423 K and v_(0)=0.25 m·s^(-1).Additionally,the practical HCR processes as T_(0)=1423 K and v_(0)=0.15,0.25,0.35 m·s^(-1) were operated to verify the influence of the hot rolling parameters on the hot deformation stability by the microstructure observation of the final products.

NUMERICAL SIMULATION METHODS AND THEIR APPLICATION IN MATERIAL HOT-WORKING

With the development of modern science and technology, especially computer science, the numerical simulation method has been widely used in material hot-working. Mary achievements have been made in this field by using the numerical simulation method. The numerical simulation method, especially finite element method fully described in this paper.Applications of the numerical simulation method in material hot-working are also discussed. Finally, the future of the numerical simulation method is outlined.

Influence of melt-treatment on material constants of aluminum sheet used for easy-open can during hot deformation

The isothermal compression test at elevated temperature was carried out for aluminum sheets prepared by different melt-treatment methods with aid of dynamic hot/mechanical simulation experimental technology. The material constants of hot deformation have been solved by multivariate regression directly. Influence of metallurgy factors on the constants was analyzed. The results show that at some strain, the relationship of sheets’ flow stress with deformation temperature and strain rate can be expressed more suitably with Arrhenius equation modified by hyperbolic sine function. Structure factor A1, stress-level coefficient α, strain rate sensibility exponent m and deformation activation energy Q all increase with increment of strain, while stress exponent n decreases gradually. The bigger α value or the smaller n value is, the more obvious the dynamic softening is, but the α value will increase for the metallurgy defects existing in the sheets. Influence of melt-treatment on Q depends upon the synthesis effect of all kinds of metallurgy defects. The Q and n values of the sheet prepared by high-efficient melt-treatment are the least, while the m value is the biggest, and the sheet can deform easily and evenly.

DETERMINATION OF THERMAL CONDUCTIVITY FOR PARTICULATE MATERIALS

A modified hot wire method was applied to measure the thermal conductivity of different kinds of parti culate materials. With a cylindrical device, a heating rod and two thermocouples, the measurement can be finished within several minutes. Compared with the reference data, the results obtained from the measurements were quite reasonable.

Drag material change in hot runner injection molding

Quick material change is often encountered for the different colors or kinds of polymer in hot runner injecting molding process. Time costing and incompleteness of material change process often affects the quality and productivity of products. In the practical production, multi injection or white material as the transition material is often adopted for quick material change. Based on the rheological behavior of the new and the previous plastic melt, the researches on the related problems were carried out. The concept of drag material change was originally presented. The physical and mathematical model on the simultaneous flow process of the new and the previous plastic melt in hot runner were built up, which can well explain the influence of the injection speed, pressure, viscosity difference, temperature and mold structure on the drag material change efficiency. When temperature in different position in the mold was increased and adjusted, the viscosity difference between the two kinds of melt can be controlled. Therefore the material change ability can be greatly improved during the whole material change process, getting rid of more and more difficult changing in the late stage.

Study on Squeeze Casting Metal-zirconium Composite Die Material by Hot Press Sintering

ZrO_(2)-5CrMnMo composite samples were prepared by hot press sintering.When NiCoCrAlY powders were used as the bonding layer and the different mixtures of NiCoCrAlY alloy and 3YSZ (3mol% yttria stabilized zirconia) ceramic powders were used as the transition layers,the connection between zirconia ceramic and 5CrMnMo steel were strengthened.Three composite samples with different structures were fabricated by heat spraying and hot press sintering.Shear and thermal shock cycle tests were conducted to characterize connection strength and thermal shock resistance of these samples.The shear strength reached 95.69 MPa,and the heating shock cycles achieved to the maximum value of 27.7 times.Microstructures and connection interfaces were analyzed by scanning electron microscopy.The hardness and wearing resistance of 3YSZ coat and 5CrMnMo substrate were compared,and the heat insulation property of composite samples were also discussed.It is shown that these composite materials fabricated in this research are benefited to be used as squeeze casting dies.

Effect of Hot Carrier on Amplitude Modulation and Demodulation of Gaussian High Power Helicon Wave in Homogeneous Longitudinally Magnetized Strain Dependent Dielectric Material

In the present communication, the hydrodynamic model is used to investigate the amplitude modulation as well as demodulation of an electromagnetic wave of high power helicon pump wave into another helicon wave in strain dependent dielectric material incorporating carrier heating (CH) effects. The consideration of CH in modulation and demodulation is prime importance for the adding of new dimension in analysis of amplification of acoustic helicon wave. By using the dispersion relation, threshold pump electric filed and growth rate of unstable mode from the modulation and demodulation of the high power helicon wave well above from the threshold value will be discussed in the present analysis. The numerical analysis is applied to a strain dependent dielectric material, BaTiO3 at room temperature and irradiated with high power helicon wave of frequency 1.78 × 1014 Hz. This material is very sensitive to the pump intensities, therefore during studies, Gaussian shape of the helicon pump wave is considered during the propagation in stain dependent dielectric material and opto-acoustic wave in the form of Gaussian profile (ω0,κ0) is induced longitudinally along the crystallographic plane of BaTiO3. Its variation is caused by the available magnetic field (ωc), interaction length (z) and pulsed duration of interaction (τ). From the analysis of numerical results, the incorporation of CH effect can effectively modify the magnitude of modulation or demodulation of the amplitude of high power helicon laser wave through diffusion process. Not only the amplitude modulation and demodulation of the wave, the diffusion of the CH effectively modifies the growth rate of unstable mode of frequency in BaTiO3. The propagation of the threshold electric field shows the sinusoidal or complete Gaussian profile, whereas this profile is found to be completely lost in growth of unstable mode. It has also been seen that the growth rate is observed to be of the order of 108 - 1010 s-1 but from diffusion of carrier heating, and that its order is enhanced from 1010 - 1012 s-1 with the variation of the magnetized frequency from 1 to 2.5 × 1014 Hz.

Characterization of hot carrier cooling and multiple exciton generation dynamics in PbS QDs using an improved transient grating technique

Multiple exciton generation （MEG） dynamics in colloidal PbS quantum dots （QDs） characterized with an im- proved transient grating （TG） technique will be reported. Only one peak soon after optical absorption and a fast decay within 1 ps can be observed in the TG kinetics when the photon energy of the pump light hv is smaller than 2.7Eg （Eg： band gap between LUMO and HOMO in the QDs）, which corresponds to hot carrier cooling. When hv is greater than 2.7Eg, however, after the initial peak, the TG signal decreases first and soon increases, and then a new peak appears at about 2 to 3 ps. The initial peak and the new peak correspond to hot carriers at the higher excited state and MEG at the lowest excited state, respectively. By proposing a theoretical model, we can calculate the hot carrier cooling time constant and MEG occurrence time constant quantitatively. When MEG does not happen for hv smaller than 2.7Eg, hot carrier cools with a time con- stant of 400 fs. When MEG occurs for hv larger than 2.7Eg, hot carrier cools with a time constant as small as 200 fs, while MEG occurs with a time constant of 600 fs. The detailed hot carrier cooling and MEG occurrence dynamics characterized in this work would shed light on the further understanding of MEG mechanism of various type of semiconductor QDs.

Effects of Three Silicon-based Raw Materials on Properties and Microstructure of MgO-Al-C Materials

To improve the thermal shock resistance(TSR)of MgO-Al-C materials,three silicon-based raw materials with low expansion coefficients(Si,fused quartz,and SiC)were introduced to the materials,and their effects on the properties of the materials were studied by XRD and SEM.The results show that:(1)the conversion of Si to SiC,SiO2 and forsterite at high temperatures improves the hot modulus of rupture(HMOR),TSR and oxidation resistance of the materials,and the optimal Si addition is 6 mass%;(2)fused quartz improves the TSR of the materials,but its high temperature softening and crystal transformation are not conducive to the HMOR and oxidation resistance of the materials,and the optimal addition is 2 mass%;(3)the SiC addition improves the TSR,HMOR and oxidation resistance of the materials;however,when the SiC addition exceeds 10 mass%,there are more micro-cracks in the materials,decreasing the TSR and oxidation resistance.

Experimental Evaluation of Thermal Properties of Grouting Materials

This study is aimed at the thermal analysis of sealant mortar （usually a mixtures of bentonite and cemem with addition of sand） used in geothermal cooling and heating. In particular, thermal conductivity and diffusivity measurements were performed on differem sealant mixtures by using Hot Disk thermal constants analyzer in order to identify the interesting thermal properties of grouting materials. The grouting materials that we considered are of porous nature and, if used in the presence of groundwater, have different levels of imbibitions. It is important to know the thermal behavior of these materials at different water content. A first set of measurements was performed on a not-tinted material at room temperature; then the samples were led to saturation conditions by contact capillary imbibitions with a cotton wool layer moistened in water. The determination of thermal conductivity in these test conditions appears to be critical compared to the measuremems on non-timed sample. The thermal conductivity tests have revealed how the thermal behavior of the samples analyzed is essentially determined by the density and water content of the material： in fact, the thermal conductivity increases of two to three times the value of the not-tinted material.

石墨膜/铝复合材料制备工艺与性能研究

将石墨膜和铝箔以铺层的形式交替排布,采用真空热压烧结技术制备石墨膜/铝复合材料,研究真空热压烧结参数对复合材料微观组织和性能的影响。结果表明:石墨膜在复合材料中分布均匀,符合预期构型设计;真空热压烧结参数对复合材料微观组织影响显著,优化后的制备工艺参数为640℃/50 MPa/100 min,该条件下制备的复合材料界面结合良好,致密度高,没有检测到Al_(4)C_(3)相;随着石墨膜体积分数的增加,复合材料面内热导率呈现先增加后下降的趋势,石墨膜体积分数为30%时,复合材料面内热导率最大,为219.71 W/(m·K)。

DC53钢连轧棒材退火工艺研究

为了满足DC53材料对加工硬度的特殊需求(硬度≤220 HB),对冷作模具钢DC53热轧材进行了不同退火工艺的试验。结果表明DC53的退火硬度与球化退火的工艺有很大关系,球化退火加热温度850℃、等温温度750℃为最佳退火工艺。在生产中应用该最佳退火工艺后,钢材的硬度均匀,平均硬度HB210左右,金相组织合格,满足用户标准要求。

高炉热风炉不同部位定形耐材选用探讨

高炉热风炉可以根据温度高低分为几个温度区间,分析各区间部位的工况条件,选用合适的耐材至关重要。简要分析了热风炉耐火材料使用范围及使用工况,重点分析了各温度区间,硅砖、高铝砖和黏土砖等几种定形耐火材料的选用。认为:根据工况条件,在合适的地方使用合适的耐火材料是基本原则,“高标低配”或“低标高配”的做法均是错误的;在应用耐材的同时应加强对耐材基础性能的研究,有助于从源头上了解耐材的使用规则,从而达到既节省投资又满足使用寿命的目的。