Composition and corrosion resistance of palladium film on 316L stainless steel by brush plating

Palladium films with good adhesive strength were deposited on 316L stainless steel by brush plating. Scanning electronic microscopy, energy dispersive X-ray spectroscopy, X-ray photoelectron spectroscopy （XPS）, mass loss tests and electrochemical methods were used to study the properties of the films. The brush plated palladium film mainly consisted of palladium. XPS analysis indicated that palladium was present in the films as metal state. The palladium plated stainless steel samples showed excellent corrosion resistance in boiling 20% H2SO4 solution and boiling acetic/formic acids with 0.005 mol/L Br- ions added. The corrosion rates of the palladium plated 316L stainless steel samples were about two orders of magnitude lower than those of the original 316L stainless steel samples. This method provides a possibility to prepare protective palladium films on stainless steel facilities with large areas in industrial sites.

Friction and Wear Characteristics of Brush Plating Ni/nano-Al2O3 Composite Coating under Sand-Containing Oil

Ni-matrix composite coating containing AI2O3 nano-particles is prepared by brush plating. The effects of the nano-particles on the microstructure, microhardness and tribological properties of the composite coating under the lubrication of a diesel oil containing sand are investigated. The results show that the microstructure of the composite coating is finer than that of the pure nickel coating due to the codeposition of the nano-particles. When the nano-particle concentration in the electroplating bath reaches 20 g/L, the microhardness, and wear resistance of the composite coating is as much as 1.6 times and 1.3-2.5 times of those of the pure nickel coating respectively. The main hardening mechanism of the composite coating is superfine crystal grain strengthening and dispersion strengthening. The composite coating is characterized by scuffing as it slides against Si3N4 under the present test conditions.

Low temperature bonding of LD31 aluminum alloys by electric brush plating Ni and Cu coatings

Soldering of LD31 aluminum alloys using Sn-Pb solder paste after electric brush plating Ni and Cu coatings was investigated. The technology of electric brush plating Ni and Cu was studied and plating solution was developed. The microstructure of the coatings, soldered joint and fracture face were analyzed using optic microscopy, SEM and EDX. The shear strength of soldered joint could reach as high as 26.83MPa. The results showed that reliable soldered joint could be obtained at 230℃, the adhesion of coatings and LD31 aluminum alloy substrate was high enough to bear the thermal process in the soldering.

Microstructure and Contact Fatigue Behavior of Nano-SiO_2/Ni Coating Prepared by Electro-Brush Plating

The composite coating nano SiO 2/Ni was prepared by co depositing nano SiO 2 particles with pure nickel through electro brush plating. By taking into account the effect of microstructure, heat treatment and load on the contact fatigue life, the anti contact fatigue behavior of the composite coating was examined and compared with that of nickel coating. As a result, the contact fatigue life decreased with the increasing of load. The contact fatigue lives of nano SiO 2/Ni coating were 16.5% and 45.2% higher than those of nickel coating respectively under the loads of 60 N and 140 N, and 326.3% higher than its counterpart of nickel coating after annealed under the load of 140 N. From the SEM image of fatigue fracture, it has been observed that the fatigue fracture of the composite coating initiated in the sub surface as well as at the track surface due to the huddling of units, and propagated along the interface between grain units.

Effect of Rare Earth Elements on Depositing Rate of Nickel Alloy Brush Plating Coatings

The effect of four kinds of rare earth elements on the depositing rate of Ni-based alloy brush plating coatings was investigated. The results indicate that all of the selected rare earth elements increase the depositing rate of Ni-based alloy coatings, and Sm increases the depositing rate most obviously. There is an optimum amount of rare earth addition in the plating solution. With the change of plating voltage to a certain extent, the results reveal no differences. The mechanism of the increase of the depositing rate was analyzed.

Study on Technology and Properties of Brush Plating Coatings

A new brush plating process with a soluble anode of nickel was introduced. TDY112 brush plating solution was used on the No.20 carbon steel substrate. It has the higher deposit velocity, better properties and lower cost. Scanning electronic microscopy(SEM), optical microscope, microhardness test and wear test were adopted to detect the surface quality and the properties of the coating, such as micrograph, microstructure, micro-hardness wear resistance and adherence between the coating and the substrate. The experimental results showed that the suitable technological parameters to be used, the coatings had better the surface quality, higher hardness and wear resistance.

XPS study of the corrosion resisting composite alloying layer obtained by double glow plasma with the brush plating Ni interlayer

The Ni-Cr-Mo-Cu multi-element surface alloying with the electric brushplating Ni interlayer on the low carbon steel substrate has been investigated. By theelectrochemical method in 3.5 percent (mass fraction) NaCl solution, the corrosion resistance of thecomposite alloying layer and single alloying layer is determined. The experimental results showthat the corrosion resistance of the composite alloying layer is obviously better than that of thesingle alloying layer. The structure and composition of passive films formed on the two kinds ofalloyed layers after electrochemical tests in 3.5 percent NaCl solution have been studied usingX-ray photoelectron spectroscopy (XPS). It is concluded that the double glow plasma surface alloyingof low carbon steel with the electric brush plating Ni interlayer is an appropriate technique toenhance the corrosion resistance compared with the single double glow surface alloying.

Influence of rare earths addition on residual stress of Fe-based coating prepared by brush plating technology

The effect of rare earths（La, Ce and Pr） addition on residual stress in iron coatings prepared by brush plating was investigated. The results showed that the addition of rare earth transformed the residual stress in the coating from tensile to compressive. To relieve the residual stress, on the one hand, RE elements segregated at the grain boundaries which restricted the coalescence of the grains and provided more capability of grain deformation. On the other hand, RE elements could purify detrimental element and absorb hydrogen atoms in the coating. Among the three rare earths, elements lanthanum showed the most significant effect on surface morphology and residual stress.

Effect of Rare Earths on the Quality of Brush-plated Coating

The effect of rare earth(RE) additives on the quality of brush plated coating was studied by adding RE into brush plating solution. The results show that RE make the surface smooth and shiny, reduce residual stress within the coating and reinforced bond, and increase the wearability and corrosion resistance.

Nano-surface Engineering for Remanufacturing Application

As system of a serial of technologies and engineering activities, remanufacturing aims at restoring and rebuilding waste machinery through advanced technologies and industrialized measures under the direction of the product total life cycle theory. With the development of surface engineering, nano-surface engineering has been one subject of intensive studies. In addition, nano-surface engineering has become an important means for property reforming and promoting of remanufacturing parts. Many low-dimension and nano-size or nano-structure functional coatings, which can improve materials properties evidently, are deposited by new methods. In this paper, some researches about the new achievement and remanufacturing application of the nano-stmctured coatings by different nano-surface engineering technologies in our laboratory were introduced. Especially, nano-structured DLC multilayer coatings by d.c. plasma CVD, nano-composed Al2O3/Ni, SiC/Ni and Diamond/Ni coatings by brush plating, and nano-composed Al2O3/TiO2 coating by plasma spraying were introduced in detail.

Study on composite surface treatment of 38CrMoAl steel

In this paper, a new composite surface treatment technology of electric brush plating Ni W alloy and nitrocarburizing composite process of 38CrMoAl steel has been studied .The properties, microstructure and phase composition of the surface layer of 38CrMoAl steel are examined by optical microscopy , scanning electron microscope (SEM) and X ray diffraction . The experiment on the wear resistance of surface layer is carried out . The effect of the thickness of electric brush plating of Ni W alloy and the holding time of nitrocarburizing on the properties and the microstructure of surface layer are studied .The results show that good metallurgical bonding is transformed from mechanical bonding in electric brush plating deposits with 38CrMoAl steel; the components of surface deposit microstructure are Ni base phase with less disperse WC,WN particles . The wear resistance of surface layer of 38CrMoAl steel treated by the composite process has increased 8 times compared with that by nitrocarburizing .The optimum electric brush plating thickness is 20 μm , and the optimum holding time of nitrocarburizing is 80 min at 540 ℃ .