Electrical discharge machining (EDM) process, at present is still an experience process, wherein selected parameters are often far from the optimum, and at the same time selecting optimization parameters is costly and...Electrical discharge machining (EDM) process, at present is still an experience process, wherein selected parameters are often far from the optimum, and at the same time selecting optimization parameters is costly and time consuming. In this paper, artificial neural network (ANN) and genetic algorithm (GA) are used together to establish the parameter optimization model. An ANN model which adapts Levenberg-Marquardt algorithm has been set up to represent the relationship between material removal rate (MRR) and input parameters, and GA is used to optimize parameters, so that optimization results are obtained. The model is shown to be effective, and MRR is improved using optimized machining parameters.展开更多
Fine-grained 01420 Al-Li alloy sheets were produced by thermo-mechanical processing based on the mechanism of particle stimulated nucleation of recrystallization.The thermo-mechanically processed sheets were observed ...Fine-grained 01420 Al-Li alloy sheets were produced by thermo-mechanical processing based on the mechanism of particle stimulated nucleation of recrystallization.The thermo-mechanically processed sheets were observed to contain layers of different microstructures along the thickness.The precipitate behavior of the second phase particles and their effects on the distribution of dislocations and layered recrystallized grain structure were analyzed by optical microscopy(OM),scanning electron microscopy(SEM),transmission electron microscopy(TEM) and X-ray diffractometry(XRD).The formation mechanism of the gradient particles was discussed.The results show that after aging,a gradient distribution of large particles along the thickness is observed,the particles in the surface layer(SL) are distributed homogeneously,whereas those in the center layer(CL) are mainly distributed parallel to the rolling direction,and the volume fraction of the particles in the SL is higher than that in the CL.Subsequent rolling in the presence of layer-distributed particles results in a corresponding homogeneous distribution of highly strained regions in the SL and a banded distribution of them in CL,which is the main reason for the formation of layered grain structure along the thickness in the sheets.展开更多
Effects of cold rolling followed by annealing on microstructural evolution and superelastic properties of the Ti50Ni48Co2 shape memory alloy were investigated. Results showed that during cold rolling, the alloy micros...Effects of cold rolling followed by annealing on microstructural evolution and superelastic properties of the Ti50Ni48Co2 shape memory alloy were investigated. Results showed that during cold rolling, the alloy microstructure evolved through six basic stages including stress-induced martensite transformation and plastic deformation of martensite, deformation twinning, accumulation of dislocations along twin and variant boundaries in martensite, nanocrystallization, amorphization and reverse transformation of martensite to austenite. After annealing at 400 ℃ for 1 h, the amorphous phase formed in the cold-rolled specimens was completely crystallized and an entirely nanocrystalline structure was achieved. The value of stress level of the upper plateau in this nanocrystalline alloy was measured as high as 730 MPa which was significantly higher than that of the coarse-grained Ni50Ti50 and Ti50Ni48Co2 alloys. Moreover, the nanocrystalline Ti50Ni48Co2 alloy had a high damping capacity and considerable efficiency for energy storage.展开更多
Ultra-precision machining is an effective approach to achieve high dimension accuracy and surface finish required in optical and laser components. An extensive study using a two-axis diamond turning machine is conduct...Ultra-precision machining is an effective approach to achieve high dimension accuracy and surface finish required in optical and laser components. An extensive study using a two-axis diamond turning machine is conducted to machine the reflector arrays used for laser diode beam shaping. To position the workpiece precisely, theoretical analysis is made so that the dimensional accuracy can be achieved. Investigations into machining burr reduction are carried out. With the process developed, reflectors with optical surface finish of 8 nm in Ra and minimized burr size of less than 0.5 μm have been achieved.展开更多
The models of stress corrosion, pressure solution and flee-face dissolution/precipitation were introduced. Taking a hypothetical nuclear waste repository in an unsaturated dual-porosity rock mass as the calculation ob...The models of stress corrosion, pressure solution and flee-face dissolution/precipitation were introduced. Taking a hypothetical nuclear waste repository in an unsaturated dual-porosity rock mass as the calculation objective, four cases were designed 1） the fracture aperture is a function of stress corrosion, pressure solution and free-face dissolution/precipitation; 2） the fracture aperture changes with stress corrosion and pressure solution; 3） the fracture aperture changes with pressure solution and free-face dissolution/precipitation; 4） the fracture aperture is only a function of pressure solution, and the matrix porosity is also a function of stress in these four cases. Then, the corresponding two-dimensional FEM analyses for the coupled thermo-hydro-mechanical processes were carried out. The results show that the effects of stress corrosion are more prominent than those of pressure solution and free-face dissolution/precipitation, and the fracture aperture and relevant permeability caused by the stress corrosion arc only about 1/5 and 1/1000 of the corresponding values created by the pressure solution and free-face dissolution/precipitation, respectively Under the action of temperature field from released heat, the negative pore and fracture pressures in the computation domain rise continuously, and are inversely proportional to the sealing of fracture aperture. The vector fields of flow velocity of fracture water in the cases with and without considering stress corrosion are obviously different. The differences between the magnitudes and distributions of stresses within the rock mass are very small in all cases.展开更多
基金Project supported by the National Natural Science Foundation of China (Nos. 50575128 and 50775128)the Outstanding Young Scientist Foundation of Shandong Province (No. 2005BS05004), China
文摘Electrical discharge machining (EDM) process, at present is still an experience process, wherein selected parameters are often far from the optimum, and at the same time selecting optimization parameters is costly and time consuming. In this paper, artificial neural network (ANN) and genetic algorithm (GA) are used together to establish the parameter optimization model. An ANN model which adapts Levenberg-Marquardt algorithm has been set up to represent the relationship between material removal rate (MRR) and input parameters, and GA is used to optimize parameters, so that optimization results are obtained. The model is shown to be effective, and MRR is improved using optimized machining parameters.
基金Project(2006DFA53250) supported by the International Science and Technology Cooperation Program of ChinaProject(2005CB623706) supported by the Major State Basic Research Development Program of China
文摘Fine-grained 01420 Al-Li alloy sheets were produced by thermo-mechanical processing based on the mechanism of particle stimulated nucleation of recrystallization.The thermo-mechanically processed sheets were observed to contain layers of different microstructures along the thickness.The precipitate behavior of the second phase particles and their effects on the distribution of dislocations and layered recrystallized grain structure were analyzed by optical microscopy(OM),scanning electron microscopy(SEM),transmission electron microscopy(TEM) and X-ray diffractometry(XRD).The formation mechanism of the gradient particles was discussed.The results show that after aging,a gradient distribution of large particles along the thickness is observed,the particles in the surface layer(SL) are distributed homogeneously,whereas those in the center layer(CL) are mainly distributed parallel to the rolling direction,and the volume fraction of the particles in the SL is higher than that in the CL.Subsequent rolling in the presence of layer-distributed particles results in a corresponding homogeneous distribution of highly strained regions in the SL and a banded distribution of them in CL,which is the main reason for the formation of layered grain structure along the thickness in the sheets.
文摘Effects of cold rolling followed by annealing on microstructural evolution and superelastic properties of the Ti50Ni48Co2 shape memory alloy were investigated. Results showed that during cold rolling, the alloy microstructure evolved through six basic stages including stress-induced martensite transformation and plastic deformation of martensite, deformation twinning, accumulation of dislocations along twin and variant boundaries in martensite, nanocrystallization, amorphization and reverse transformation of martensite to austenite. After annealing at 400 ℃ for 1 h, the amorphous phase formed in the cold-rolled specimens was completely crystallized and an entirely nanocrystalline structure was achieved. The value of stress level of the upper plateau in this nanocrystalline alloy was measured as high as 730 MPa which was significantly higher than that of the coarse-grained Ni50Ti50 and Ti50Ni48Co2 alloys. Moreover, the nanocrystalline Ti50Ni48Co2 alloy had a high damping capacity and considerable efficiency for energy storage.
文摘Ultra-precision machining is an effective approach to achieve high dimension accuracy and surface finish required in optical and laser components. An extensive study using a two-axis diamond turning machine is conducted to machine the reflector arrays used for laser diode beam shaping. To position the workpiece precisely, theoretical analysis is made so that the dimensional accuracy can be achieved. Investigations into machining burr reduction are carried out. With the process developed, reflectors with optical surface finish of 8 nm in Ra and minimized burr size of less than 0.5 μm have been achieved.
基金Project(2010CB732101) supported by the National Basic Research Program of ChinaProject(51079145) supported by the National Natural Science Foundation of ChinaProject(2009BAK53B03) supported by the National Key Technology R&D Program of China
文摘The models of stress corrosion, pressure solution and flee-face dissolution/precipitation were introduced. Taking a hypothetical nuclear waste repository in an unsaturated dual-porosity rock mass as the calculation objective, four cases were designed 1） the fracture aperture is a function of stress corrosion, pressure solution and free-face dissolution/precipitation; 2） the fracture aperture changes with stress corrosion and pressure solution; 3） the fracture aperture changes with pressure solution and free-face dissolution/precipitation; 4） the fracture aperture is only a function of pressure solution, and the matrix porosity is also a function of stress in these four cases. Then, the corresponding two-dimensional FEM analyses for the coupled thermo-hydro-mechanical processes were carried out. The results show that the effects of stress corrosion are more prominent than those of pressure solution and free-face dissolution/precipitation, and the fracture aperture and relevant permeability caused by the stress corrosion arc only about 1/5 and 1/1000 of the corresponding values created by the pressure solution and free-face dissolution/precipitation, respectively Under the action of temperature field from released heat, the negative pore and fracture pressures in the computation domain rise continuously, and are inversely proportional to the sealing of fracture aperture. The vector fields of flow velocity of fracture water in the cases with and without considering stress corrosion are obviously different. The differences between the magnitudes and distributions of stresses within the rock mass are very small in all cases.
