In order to solve the deformation of the hydrostatic thrust bearing with multi-pad annular recess in the heavy computer numerical control （ CNC ） equipment, the simulation concerning pressure feld of hydrostatic thr...In order to solve the deformation of the hydrostatic thrust bearing with multi-pad annular recess in the heavy computer numerical control （ CNC ） equipment, the simulation concerning pressure feld of hydrostatic thrust bearing with multi-pad annular recesses was carded out. The finite volume method of computational fluid dynamics （ CFD ） was used to compute the three-dlmensional pressure field of gap fluid between the rotary worktable and the base. The influence of the rotational speed on the bearing pressure performance was studied based on CFD and lubrication theory, and the method revealed the pressure distribution law. The results qualitatively agree well with the experimental data. The results indicate that the oil cavity pressure decreases gradually with rotational speed enhancing. The reliability of a hydrostatic thrust bearing with malti-pad annular recess can be predicted through this method, and the optimal design of such products can be achieved, and the numerical simulation method can provide reasonable data for design, lubrication, experiment, and deformation computation of hydrostatic thrust bearing in the heavy CNC equipment.展开更多
A hierarchical scheme of feature-based model similarity measurement was proposed,named CSG_D2,in which both geometry similarity and topology similarity were applied.The features of 3D mechanical part were constructed ...A hierarchical scheme of feature-based model similarity measurement was proposed,named CSG_D2,in which both geometry similarity and topology similarity were applied.The features of 3D mechanical part were constructed by a series of primitive features with tree structure,as a form of constructive solid geometry(CSG) tree.The D2 shape distributions of these features were extracted for geometry similarity measurement,and the pose vector and non-disappeared proportion of each leaf node were gained for topology similarity measurement.Based on these,the dissimilarity between the query and the candidate was accessed by level-by-level CSG tree comparisons.With the adjustable weights,our scheme satisfies different comparison emphasis on the geometry or topology similarity.The assessment results from CSG_D2 demonstrate more discriminative than those from D2 in the analysis of precision-recall and similarity matrix.Finally,an experimental search engine is applied for mechanical parts reuse by using CSG_D2,which is convenient for the mechanical design process.展开更多
Base on the theory of energy minimization, a numerical algorithm is established to calculate load distribution, and the relationship curve of spur gear load distribution is obtained, and the load distribution ratio ch...Base on the theory of energy minimization, a numerical algorithm is established to calculate load distribution, and the relationship curve of spur gear load distribution is obtained, and the load distribution ratio changes from 033 to 067 in double contact zone. This theory is adopted to compute the load distribution of helical gear along time-varying contact line, and the load distribution varies with the instantaneous position of the meshing point and the length of contact line, and the maximum value of load appears at the pitch point. Compared with the load distribution results, the helical gear changes more smoothly than spur gear. The load distribution provides a basis for calculate tooth bending deformation and critical stress.展开更多
The research of micro-forces between micro-parts forms the base for micro-machine (MEMS) development. According to the characteristics of the interactions between micro-parts in MEMS, three models were simplified. Bas...The research of micro-forces between micro-parts forms the base for micro-machine (MEMS) development. According to the characteristics of the interactions between micro-parts in MEMS, three models were simplified. Based on these models, micro-forces between micro-parts were analyzed, and the analytical formulas were formulated. Factors which may affect the micro-forces, such as surface condition, media and constitutive material of micro-parts were discussed. A coefficient of surface roughness on micro-forces was introduced, which facilitated the analysis of the influence of surface roughness.展开更多
Gears play an important role in mechanical engineering because of their moment and speed transmission possibilities. Design and optimization of a complete gearbox provide many requirements to the designer. The complex...Gears play an important role in mechanical engineering because of their moment and speed transmission possibilities. Design and optimization of a complete gearbox provide many requirements to the designer. The complex gearbox model consists of many machine elements （shafts, gears, bearings, housing, seals, and shaft-hub connections）. The gearbox must be understood as a system with interactive parts. Next to the calculation of kinematics, load capacities and life times of single elements, aspects of load distribution and efficiency and noise excitation of gearboxes become important. The wide range of knowhow needed mostly cannot be covered by a small number of engineers. The development of automated calculation routines with understandable and comprehensive results is the goal for these research projects that lead to sottware-realizing solutions for engineers to efficiently design, calculate, optimize and verify gearboxes with minimal resources in terms of calculation experts and time.展开更多
Relatively to non-traditional and high-energy-beam micro-manufacturing technique, the micro-cutting technology has many merits. For instance, the machining range is bigger, the cost of equipments is much lower, and th...Relatively to non-traditional and high-energy-beam micro-manufacturing technique, the micro-cutting technology has many merits. For instance, the machining range is bigger, the cost of equipments is much lower, and the productivity and machining accuracy are higher. Therefore, the micro-cutting technology will take an important effect on the machining technique of complex shape microparts. In this paper, based on selfly-developed machine tool, the precision cutting technology of complex shape microparts made of metal material was studied by analyzing the modeling method on complex shape, the means of toolpaths layout and the optimal selection for cutting parameters. On the basis of above work, a typical duralumin specimen of high precision, low surface roughness and complex shape micropart was manufactured. This result will provide favorable technical support for farther research on the micro-cutting technology.展开更多
Due to its high efficiency, high precision and high flexibility, CNC lathe is widely used in the machinery manufacturing industry increasingly, and becomes one of CNC machine too[s that most widely used. However, to g...Due to its high efficiency, high precision and high flexibility, CNC lathe is widely used in the machinery manufacturing industry increasingly, and becomes one of CNC machine too[s that most widely used. However, to give full play to the role of CNC lathes, the key is programme, that is, preparing the reasonable and efficient processing procedures depending on the features and precision parts. This paper discussed the problems of programming and processing techniques of the CNC lathe parts.展开更多
基金National Natural Science Foundations of China(No.51075106,No.51005063,No.50975066)Technology Items of Heilongjiang Provincial Education Department,China(No.12511087,No.12521096,No.12511086,No.12511088,No.11551080,No.12521119)+1 种基金Projects of the Special Fund on the Science and Technology Innovation People of Harbin,China(No.2012RFQXG077)the 2012 National College of Innovative Pilot Project,China(No.201210214027)
文摘In order to solve the deformation of the hydrostatic thrust bearing with multi-pad annular recess in the heavy computer numerical control （ CNC ） equipment, the simulation concerning pressure feld of hydrostatic thrust bearing with multi-pad annular recesses was carded out. The finite volume method of computational fluid dynamics （ CFD ） was used to compute the three-dlmensional pressure field of gap fluid between the rotary worktable and the base. The influence of the rotational speed on the bearing pressure performance was studied based on CFD and lubrication theory, and the method revealed the pressure distribution law. The results qualitatively agree well with the experimental data. The results indicate that the oil cavity pressure decreases gradually with rotational speed enhancing. The reliability of a hydrostatic thrust bearing with malti-pad annular recess can be predicted through this method, and the optimal design of such products can be achieved, and the numerical simulation method can provide reasonable data for design, lubrication, experiment, and deformation computation of hydrostatic thrust bearing in the heavy CNC equipment.
基金Project(51175287)supported by the National Natural Science Foundation of ChinaProject(2006AA04Z112)supported by National High Technology Research and Development Program of China
文摘A hierarchical scheme of feature-based model similarity measurement was proposed,named CSG_D2,in which both geometry similarity and topology similarity were applied.The features of 3D mechanical part were constructed by a series of primitive features with tree structure,as a form of constructive solid geometry(CSG) tree.The D2 shape distributions of these features were extracted for geometry similarity measurement,and the pose vector and non-disappeared proportion of each leaf node were gained for topology similarity measurement.Based on these,the dissimilarity between the query and the candidate was accessed by level-by-level CSG tree comparisons.With the adjustable weights,our scheme satisfies different comparison emphasis on the geometry or topology similarity.The assessment results from CSG_D2 demonstrate more discriminative than those from D2 in the analysis of precision-recall and similarity matrix.Finally,an experimental search engine is applied for mechanical parts reuse by using CSG_D2,which is convenient for the mechanical design process.
基金Sponsored by the Eleventh Five-years Drive for Basic Research Project
文摘Base on the theory of energy minimization, a numerical algorithm is established to calculate load distribution, and the relationship curve of spur gear load distribution is obtained, and the load distribution ratio changes from 033 to 067 in double contact zone. This theory is adopted to compute the load distribution of helical gear along time-varying contact line, and the load distribution varies with the instantaneous position of the meshing point and the length of contact line, and the maximum value of load appears at the pitch point. Compared with the load distribution results, the helical gear changes more smoothly than spur gear. The load distribution provides a basis for calculate tooth bending deformation and critical stress.
文摘The research of micro-forces between micro-parts forms the base for micro-machine (MEMS) development. According to the characteristics of the interactions between micro-parts in MEMS, three models were simplified. Based on these models, micro-forces between micro-parts were analyzed, and the analytical formulas were formulated. Factors which may affect the micro-forces, such as surface condition, media and constitutive material of micro-parts were discussed. A coefficient of surface roughness on micro-forces was introduced, which facilitated the analysis of the influence of surface roughness.
文摘Gears play an important role in mechanical engineering because of their moment and speed transmission possibilities. Design and optimization of a complete gearbox provide many requirements to the designer. The complex gearbox model consists of many machine elements （shafts, gears, bearings, housing, seals, and shaft-hub connections）. The gearbox must be understood as a system with interactive parts. Next to the calculation of kinematics, load capacities and life times of single elements, aspects of load distribution and efficiency and noise excitation of gearboxes become important. The wide range of knowhow needed mostly cannot be covered by a small number of engineers. The development of automated calculation routines with understandable and comprehensive results is the goal for these research projects that lead to sottware-realizing solutions for engineers to efficiently design, calculate, optimize and verify gearboxes with minimal resources in terms of calculation experts and time.
基金Sponsored by China Postdoctoral Science Foundation (Grant No2004035530)
文摘Relatively to non-traditional and high-energy-beam micro-manufacturing technique, the micro-cutting technology has many merits. For instance, the machining range is bigger, the cost of equipments is much lower, and the productivity and machining accuracy are higher. Therefore, the micro-cutting technology will take an important effect on the machining technique of complex shape microparts. In this paper, based on selfly-developed machine tool, the precision cutting technology of complex shape microparts made of metal material was studied by analyzing the modeling method on complex shape, the means of toolpaths layout and the optimal selection for cutting parameters. On the basis of above work, a typical duralumin specimen of high precision, low surface roughness and complex shape micropart was manufactured. This result will provide favorable technical support for farther research on the micro-cutting technology.
文摘Due to its high efficiency, high precision and high flexibility, CNC lathe is widely used in the machinery manufacturing industry increasingly, and becomes one of CNC machine too[s that most widely used. However, to give full play to the role of CNC lathes, the key is programme, that is, preparing the reasonable and efficient processing procedures depending on the features and precision parts. This paper discussed the problems of programming and processing techniques of the CNC lathe parts.
