A new cup-type grinding wheel of the brazed monolayer diamond is developed with a defined grain pattern on the wheel surface. Grinding performance of the brazed wheel in the surface grinding of cemented carbide is stu...A new cup-type grinding wheel of the brazed monolayer diamond is developed with a defined grain pattern on the wheel surface. Grinding performance of the brazed wheel in the surface grinding of cemented carbide is studied. Experimental results show that when continuous dry grinding is employed, grits of the brazed diamond grinding wheel fail mainly in attritious wear and fracture modes and no pull-out ones are found in conventional electroplated and sintered diamond wheels. It indicates the strong retention of brazing alloy to diamond grits and the longer service life of the wheel. In addition, the ground surface has good roughness. The theoretical surface roughness agrees well with experimental results.展开更多
A new conception, which combines the advantages of both twist drill and diamond grit, is proposed to develop a new tool for drilling hard brittle materials. The manufacturing process of the drill is introduced, and d...A new conception, which combines the advantages of both twist drill and diamond grit, is proposed to develop a new tool for drilling hard brittle materials. The manufacturing process of the drill is introduced, and drilling experiments are carried out by using of the drill developed. As a result, not only it can drill holes with a high efficiency, but also a good quality of hole inlet and outlet can be obtained for such materials as glasses, marble, granite, Al 2O 3, etc. The prospect in practical application of the technique developed is also discussed.展开更多
In order to reduce the friction coefficient of Ni-base alloy coating and further improve its wear resistance,Ni-base alloy composite coatings modified by both graphite and TiC particles were prepared by plasma spray t...In order to reduce the friction coefficient of Ni-base alloy coating and further improve its wear resistance,Ni-base alloy composite coatings modified by both graphite and TiC particles were prepared by plasma spray technology on the surface of 45 carbon steel.The results show that friction coefficient of the composite coating is 47.45% lower than that of the Ni-base alloy coating,and the wear mass loss is reduced by 59.1%.Slip lines and severe adhesive plastic deformation are observed on the worn surface of the Ni-base alloy coating,indicating that the wear mechanisms of the Ni-base alloy coating are multi-plastic deformation wear and adhesive wear.A soft transferred layer abundant in graphite and ferric oxide is developed on the worn surface of the composite coating,which reduces the friction coefficient and wear loss in a great deal.The main wear mechanism of the composite coating is fatigue delamination of the transferred layer.展开更多
Four kinds of Cu-based composites with different mass ratios of graphite and WS2 as lubricants were fabricated by hot-pressing method. Electrical sliding wear behaviors of the composites were investigated using a bloc...Four kinds of Cu-based composites with different mass ratios of graphite and WS2 as lubricants were fabricated by hot-pressing method. Electrical sliding wear behaviors of the composites were investigated using a block-on-ring tribometer rubbing against Cu-5%Ag alloy ring. The results demonstrated that 800 ~C was the optimum sintering temperature for Cu-graphite-WS2 dual-lubricant composites to obtain the best comprehensive properties of mechanical strength and lubrication performance. Contact voltage drops of the Cu-based composites increased with increasing the mass ratio of WS2 to graphite. The Cu-based composite with 20% graphite and 10% WS2 showed the best wear resistance due to the excellent synergetic lubricating effect of graphite and WS2. The reasonable addition of WS2 into the Cu-graphite composite can remarkably improve the wear resistance without much rise of electrical energy loss which provides a novel principle of designing suitable sliding electrical contact materials for industrial applications.展开更多
A specific revised HFCVD apparatus and a novel process combining HFCVD and polishing technique were presented to deposit the micro-and nano-crystalline multilayered ultra-smooth diamond(USCD) film on the interior-ho...A specific revised HFCVD apparatus and a novel process combining HFCVD and polishing technique were presented to deposit the micro-and nano-crystalline multilayered ultra-smooth diamond(USCD) film on the interior-hole surface of WC-Co drawing dies with aperture ranging from d1.0 mm to 60 mm.Characterization results indicate that the surface roughness values(Ra) in the entry zone,drawing zone and bearing zone of as-fabricated USCD coated drawing die were measured as low as 25.7,23.3 and 25.5 nm,respectively.Furthermore,the friction properties of USCD films were examined in both dry sliding and water-lubricating conditions,and the results show that the USCD film presents much superior friction properties.Its friction coefficients against ball-bearing steel,copper and silicon nitride balls(d4 mm),is always lower than that of microcrystalline diamond(MCD) or WC-Co sample,regardless of the lubricating condition.Meanwhile,it still presents competitive wear resistance with the MCD films.Finally,the working lifetime and performance of as-fabricated USCD coated drawing dies were examined under producing low-carbon steel pipes in dry-sliding and water-lubricating conditions.Under the water-lubricating drawing condition,its production significantly increases by about 20 times compared with the conventional WC-Co drawing dies.展开更多
To make clear the influence of abrasive hardness on the erosion effect,the erosion experiments of abrasive air jet with the same impact energy were carried out.The influence of abrasive hardness on the erosion effect ...To make clear the influence of abrasive hardness on the erosion effect,the erosion experiments of abrasive air jet with the same impact energy were carried out.The influence of abrasive hardness on the erosion effect is clarified by comparing the different erosion depths.The main conclusions are as follows.Under the same mass flow rate and mesh number,the abrasive with a higher density needs greater pressure irrespective of hardness.After erosion damage,the abrasive size exhibits a Weibull distribution.The shape parameterβand Weibull distribution function of four types of abrasives are derived by the least squares method;moreover,βis found to have a quadratic relation with abrasive hardness.The results of the erosion experiments show that abrasive hardness and erosion depth are quadratically related.By calculating the increase in surface energy after abrasive erosion crushing,it is found that abrasive hardness has a quadratic relation with surface energy and that the increases in erosion depth and surface energy consumption are basically identical.In conclusion,the effect is a soft abrasive impact when the ratio of abrasive hardness(Ha)to the material hardness(Hm)is<2.6,and it is a hard abrasive impact when Ha/Hm>3.展开更多
Based on the working principles of particle bed comminution, particles produced by high-pressure grinding rolls (HPGR) have surface properties different from particles produced by other grinding patterns, which exer...Based on the working principles of particle bed comminution, particles produced by high-pressure grinding rolls (HPGR) have surface properties different from particles produced by other grinding patterns, which exert great influence on mineral flotation. Flotation performances of calcite particles under different grinding patterns involving the use of HPGR, a jaw crusher, a dry ball mill, a wet ball mill, and a wet rod mill were studied using single mineral flotation tests. The surface properties of the particles under different grinding patterns were characterized to determine the flotation performance variation in terms of specific surface area, particle size distribution, AFM, XPS, and zeta potential. The results show that particles ground by HPGR exhibited improved flotation performance within the lower range of grinding fineness in both NaOL and dodecyl amine flotation systems compared to the particles prepared using other grinding patterns. Specific surface area, particle size distribution, surface roughness, Fe(III) contamination, binding energy, and zeta potential are greatly influenced by grinding patterns, which is the main cause of the flotation performance variation.展开更多
Ti and Ag powders were mixed with different ball milling time (1, 2, 5 and 10 h) and sintered into porous Ti-3Ag alloys. The samples were treated with hydrothermal treatment, and their apatite-inducing abilities wer...Ti and Ag powders were mixed with different ball milling time (1, 2, 5 and 10 h) and sintered into porous Ti-3Ag alloys. The samples were treated with hydrothermal treatment, and their apatite-inducing abilities were further evaluated by immersion in modified simulated body fluid. The results indicate that the high surface energy brought by powder refinement leads to the decline of Ag, but promotes the oxidation of Ti during the sintering process. Meanwhile, the hydrothermal treated porous Ti-3Ag alloys prepared by the powders ball milled for 10 h possess the best apatite-inducing ability.展开更多
The mechanical and tribological properties of hot-pressed copper-based composites containing different amounts of graphene nanosheets(GNSs) are compared with those of copper-graphite(Gr) composites fabricated by t...The mechanical and tribological properties of hot-pressed copper-based composites containing different amounts of graphene nanosheets(GNSs) are compared with those of copper-graphite(Gr) composites fabricated by the same method.The results show that the Cu-GNSs composites exhibit higher relative density,microhardness and bending strength compared with Cu-Gr composites with the same volume fraction of GNSs and Gr.Moreover,the friction coefficients and wear rates reduce significantly by the addition of GNSs,whereas the limited impact on reducing friction and wear is found on graphite.The abrasive and delamination wear are the dominant wear mechanisms of the composites.It is believed that the superior mechanical and tribological performances of Cu-GNSs composites are attributed to the unique strengthening effect as well as the higher lubricating efficiency of graphene nanosheets compared with those of graphite,which demonstrates that GNS is an ideal filler for copper matrix composites,acting as not only an impactful lubricant but also a favorable reinforcement.展开更多
The tribological properties of isostatic graphite and carbon graphite under dry sliding and water lubricated conditions were studied.The friction test was conducted by using a pin-on-disc tribometer.The friction coeff...The tribological properties of isostatic graphite and carbon graphite under dry sliding and water lubricated conditions were studied.The friction test was conducted by using a pin-on-disc tribometer.The friction coefficient and the wear rate were employed to evaluate the tribological performances of the two materials,and wear morphology was used to analyze the wear mechanism.The results show that the friction coefficient of the isostatic graphite is larger than that of the carbon graphite under the dry sliding condition,and the wear rate is lower than that of the carbon graphite.Under the water lubricated condition,the friction coefficients and the wear rates of the isostatic graphite decrease obviously.The main wear form of the isostatic graphite is abrasive wear,while the main wear form of the carbon graphite is spalling wear.Finally,the tribological mechanism of the isostatic graphite under dry sliding and water lubricated conditions were systematically analyzed.展开更多
Two kinds of Ag-graphite composites reinforced with spherical graphite(SG)and conventional flake graphite(FG)were prepared by powder metallurgy technology.The effect of graphite morphology on the tribological behavior...Two kinds of Ag-graphite composites reinforced with spherical graphite(SG)and conventional flake graphite(FG)were prepared by powder metallurgy technology.The effect of graphite morphology on the tribological behavior for the Ag-SG and Ag-FG under the dry sliding wear was investigated with a pin-on-disk tribometer at a load of 3.0 N in atmosphere condition.The results indicated that the minimum wear rate of 3.5×10^-5 mm^3/(N·m)for Ag-FG was achieved and it reduced by nearly an order of magnitude,reaching 1.6×10^-6 mm^3/(N·m)for the Ag-SG.The obviously different tribological behaviors between the Ag-SG and Ag-FG were closely related to the formation of cracks in the sub-surface.The stress concentration tended to generate at the edges of flake graphite during sliding process,which resulted in the cracks and severe delamination wear of Ag-FG.However,no cracks were found around the spherical graphite in Ag-SG.The spherical graphite can effectively inhibit the initiation and propagation of cracks,achieving high wear resistance.展开更多
The wide application of high pressure laminated (HPL) flooring has an insistent need for cutting tools with an excellent performance and fine cutting quality. Chemical vapor deposition (CVD) thick film diamond is a pr...The wide application of high pressure laminated (HPL) flooring has an insistent need for cutting tools with an excellent performance and fine cutting quality. Chemical vapor deposition (CVD) thick film diamond is a promising material for the machining of HPL flooring. In the present work, CVD thick film diamond tools were used to mill the wear resistance layer of HPL flooring. Wear volumes of flank face were examined by optical microscopy, and micro wear morphologies were observed by scanning electron microscopy (SEM). The experiments revealed that the predominant wear characteristics of CVD diamond tools were transgranular cleavage wear and intergranular peeling of the CVD diamond. Experimental results also showed that twin characteristic, cavity defect, micro crack and grain size of CVD thick film diamond contributed greatly to the wear process of CVD thick film diamond tools. The effects caused by the factors were also analyzed in detail in the paper.展开更多
Extremely hard and abrasive rocks pose great challenges to the past and ongoing TBM projects by increasing cutter wear and reducing penetration rates.A considerable amount of research has been conducted to improve the...Extremely hard and abrasive rocks pose great challenges to the past and ongoing TBM projects by increasing cutter wear and reducing penetration rates.A considerable amount of research has been conducted to improve the performance of TBMs in those challenging grounds by either improving the capacity of TBMs or developing assisting rock breakage methods.This paper first highlights the challenges of hard and abrasive rocks on TBM tunneling through case studies.It then presents the development of hard rock TBMs and reviews the technologies that can be used individually or as assistance to mechanical excavators to break hard rocks.Emphases are placed on technologies of high pressure waterjet,laser and microwave.The state of the art of field and laboratory research,problems and research directions of those technologies are discussed.The assisting methods are technically feasible;however,the main challenges of using those methods in the field are that the energy consumption can be over 10 times high and that the existing equipments have robustness problems.More research should be conducted to study the overall energy consumption using TBMs and the assisting methods.Pulsed waterjet,laser and microwave technologies should also be developed to make the assistance economically viable.展开更多
The microstructure, friction and wear behaviour of graphite preform and graphite/antimony composites are analysed based on the percolation theory of hydrodynamics to investigate the relationship between the percolatio...The microstructure, friction and wear behaviour of graphite preform and graphite/antimony composites are analysed based on the percolation theory of hydrodynamics to investigate the relationship between the percolation net- work and physical properties of graphite/antimony composites. The result shows that there are two important factors to enhance friction and wear behaviour of graphite/antimony composites at high temperature: 1) the formation of the pore network in the preform, which is called the first percolation and 2) the optimization of infiltration method in the process of infiltrating antimony, which is called the second percolation. By adding some pyrolysate and controlling the roasting process, perfect net pores and sub-micron percolation microstructure may be formed in the graphite preform. By con- trolling the infiltration process, the saturation of molten antimony infiltrating into perfect pores can be optimized.展开更多
The friction and wear properties of interpenetrating phase composites(IPC) SiC3D/Al sliding against graphite/SiC(G/SiC) composites were investigated using a sub-scale brake dynamometer. The testing conditions included...The friction and wear properties of interpenetrating phase composites(IPC) SiC3D/Al sliding against graphite/SiC(G/SiC) composites were investigated using a sub-scale brake dynamometer. The testing conditions included a braking pressure of 1.25 MPa and an initial braking speed(IBS) of 200-350 km/h in a braking process of high-speed train according to the scale-conversion rules. The tribo-couple materials were characterized using scanning electron microscopy(SEM), X-ray diffractometry(XRD), and energy-dispersive X-ray spectrometry(EDS). It is found that the matching tribo-couple features low friction surface temperature, reliable friction factor, and high durability. The continuous lubricating mechanically-mixed layer(MML) forms gradually on the worn surfaces of ring in the friction process. The MML is heterogeneous, which greatly controls wear rate and coefficient of friction(COF) of the composites. The wear mechanism of SiC3D/Al is typically abrasive wear at an IBS of 200-300 km/h. When the IBS increases to 350 km/h, oxidation wear and delamination are observed. The friction behavior of the tribo-couple predicted using Solidwork simulation software agrees well with the experimental results. The tribo-couple meets the requirement of emergency braking of high-speed train.展开更多
文摘A new cup-type grinding wheel of the brazed monolayer diamond is developed with a defined grain pattern on the wheel surface. Grinding performance of the brazed wheel in the surface grinding of cemented carbide is studied. Experimental results show that when continuous dry grinding is employed, grits of the brazed diamond grinding wheel fail mainly in attritious wear and fracture modes and no pull-out ones are found in conventional electroplated and sintered diamond wheels. It indicates the strong retention of brazing alloy to diamond grits and the longer service life of the wheel. In addition, the ground surface has good roughness. The theoretical surface roughness agrees well with experimental results.
文摘A new conception, which combines the advantages of both twist drill and diamond grit, is proposed to develop a new tool for drilling hard brittle materials. The manufacturing process of the drill is introduced, and drilling experiments are carried out by using of the drill developed. As a result, not only it can drill holes with a high efficiency, but also a good quality of hole inlet and outlet can be obtained for such materials as glasses, marble, granite, Al 2O 3, etc. The prospect in practical application of the technique developed is also discussed.
文摘In order to reduce the friction coefficient of Ni-base alloy coating and further improve its wear resistance,Ni-base alloy composite coatings modified by both graphite and TiC particles were prepared by plasma spray technology on the surface of 45 carbon steel.The results show that friction coefficient of the composite coating is 47.45% lower than that of the Ni-base alloy coating,and the wear mass loss is reduced by 59.1%.Slip lines and severe adhesive plastic deformation are observed on the worn surface of the Ni-base alloy coating,indicating that the wear mechanisms of the Ni-base alloy coating are multi-plastic deformation wear and adhesive wear.A soft transferred layer abundant in graphite and ferric oxide is developed on the worn surface of the composite coating,which reduces the friction coefficient and wear loss in a great deal.The main wear mechanism of the composite coating is fatigue delamination of the transferred layer.
基金Projects(9102601860979017) supported by the National Natural Science Foundation of ChinaProject(20110111110015) supported by the Doctoral Fund of Ministry of Education of China
文摘Four kinds of Cu-based composites with different mass ratios of graphite and WS2 as lubricants were fabricated by hot-pressing method. Electrical sliding wear behaviors of the composites were investigated using a block-on-ring tribometer rubbing against Cu-5%Ag alloy ring. The results demonstrated that 800 ~C was the optimum sintering temperature for Cu-graphite-WS2 dual-lubricant composites to obtain the best comprehensive properties of mechanical strength and lubrication performance. Contact voltage drops of the Cu-based composites increased with increasing the mass ratio of WS2 to graphite. The Cu-based composite with 20% graphite and 10% WS2 showed the best wear resistance due to the excellent synergetic lubricating effect of graphite and WS2. The reasonable addition of WS2 into the Cu-graphite composite can remarkably improve the wear resistance without much rise of electrical energy loss which provides a novel principle of designing suitable sliding electrical contact materials for industrial applications.
基金Project(51005154) supported by the National Natural Science Foundation of ChinaProject(12CG11) supported by the Chenguang Program of Shanghai Municipal Education Commission,ChinaProject(201104271) supported by the China Postdoctoral Science Foundation Special Funded Project
文摘A specific revised HFCVD apparatus and a novel process combining HFCVD and polishing technique were presented to deposit the micro-and nano-crystalline multilayered ultra-smooth diamond(USCD) film on the interior-hole surface of WC-Co drawing dies with aperture ranging from d1.0 mm to 60 mm.Characterization results indicate that the surface roughness values(Ra) in the entry zone,drawing zone and bearing zone of as-fabricated USCD coated drawing die were measured as low as 25.7,23.3 and 25.5 nm,respectively.Furthermore,the friction properties of USCD films were examined in both dry sliding and water-lubricating conditions,and the results show that the USCD film presents much superior friction properties.Its friction coefficients against ball-bearing steel,copper and silicon nitride balls(d4 mm),is always lower than that of microcrystalline diamond(MCD) or WC-Co sample,regardless of the lubricating condition.Meanwhile,it still presents competitive wear resistance with the MCD films.Finally,the working lifetime and performance of as-fabricated USCD coated drawing dies were examined under producing low-carbon steel pipes in dry-sliding and water-lubricating conditions.Under the water-lubricating drawing condition,its production significantly increases by about 20 times compared with the conventional WC-Co drawing dies.
基金Projects(51704096,51574112)supported by the National Natural Science Foundation of ChinaProject(192102310236)supported by the Key Scientific and Technological Project of Henan Province,China+2 种基金Project(2019M662496)supported by Postdoctoral Science Foundation of ChinaProject(2017YFC0804209)supported by the National Key Research and Development Program of ChinaProject(J2018-4)supported by the Science Research Funds for the Universities of Henan Province,China
文摘To make clear the influence of abrasive hardness on the erosion effect,the erosion experiments of abrasive air jet with the same impact energy were carried out.The influence of abrasive hardness on the erosion effect is clarified by comparing the different erosion depths.The main conclusions are as follows.Under the same mass flow rate and mesh number,the abrasive with a higher density needs greater pressure irrespective of hardness.After erosion damage,the abrasive size exhibits a Weibull distribution.The shape parameterβand Weibull distribution function of four types of abrasives are derived by the least squares method;moreover,βis found to have a quadratic relation with abrasive hardness.The results of the erosion experiments show that abrasive hardness and erosion depth are quadratically related.By calculating the increase in surface energy after abrasive erosion crushing,it is found that abrasive hardness has a quadratic relation with surface energy and that the increases in erosion depth and surface energy consumption are basically identical.In conclusion,the effect is a soft abrasive impact when the ratio of abrasive hardness(Ha)to the material hardness(Hm)is<2.6,and it is a hard abrasive impact when Ha/Hm>3.
基金Project(2013EG132088)supported by Special Program for Research Institutes of the Ministry of Science and Technology,ChinaProject(12010402c187)supported by Key Science and Technology Program of Anhui Province,ChinaProject(GJKJ-14-89)supported by Science and Technology Program of Nanchang Institute of Science and Technology,China
文摘Based on the working principles of particle bed comminution, particles produced by high-pressure grinding rolls (HPGR) have surface properties different from particles produced by other grinding patterns, which exert great influence on mineral flotation. Flotation performances of calcite particles under different grinding patterns involving the use of HPGR, a jaw crusher, a dry ball mill, a wet ball mill, and a wet rod mill were studied using single mineral flotation tests. The surface properties of the particles under different grinding patterns were characterized to determine the flotation performance variation in terms of specific surface area, particle size distribution, AFM, XPS, and zeta potential. The results show that particles ground by HPGR exhibited improved flotation performance within the lower range of grinding fineness in both NaOL and dodecyl amine flotation systems compared to the particles prepared using other grinding patterns. Specific surface area, particle size distribution, surface roughness, Fe(III) contamination, binding energy, and zeta potential are greatly influenced by grinding patterns, which is the main cause of the flotation performance variation.
基金Projects(2012CB619102,2012CB619100)supported by the National Basic Research Program of ChinaProjects(2011AA030101,2011AA030103)supported by the High-tech Research and Development Program of China+1 种基金Projects(HEUCFZ1017,HEUCFR1020)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(ZD201012)supported by the Natural Science Foundation of Heilongjiang Province,China
文摘Ti and Ag powders were mixed with different ball milling time (1, 2, 5 and 10 h) and sintered into porous Ti-3Ag alloys. The samples were treated with hydrothermal treatment, and their apatite-inducing abilities were further evaluated by immersion in modified simulated body fluid. The results indicate that the high surface energy brought by powder refinement leads to the decline of Ag, but promotes the oxidation of Ti during the sintering process. Meanwhile, the hydrothermal treated porous Ti-3Ag alloys prepared by the powders ball milled for 10 h possess the best apatite-inducing ability.
文摘The mechanical and tribological properties of hot-pressed copper-based composites containing different amounts of graphene nanosheets(GNSs) are compared with those of copper-graphite(Gr) composites fabricated by the same method.The results show that the Cu-GNSs composites exhibit higher relative density,microhardness and bending strength compared with Cu-Gr composites with the same volume fraction of GNSs and Gr.Moreover,the friction coefficients and wear rates reduce significantly by the addition of GNSs,whereas the limited impact on reducing friction and wear is found on graphite.The abrasive and delamination wear are the dominant wear mechanisms of the composites.It is believed that the superior mechanical and tribological performances of Cu-GNSs composites are attributed to the unique strengthening effect as well as the higher lubricating efficiency of graphene nanosheets compared with those of graphite,which demonstrates that GNS is an ideal filler for copper matrix composites,acting as not only an impactful lubricant but also a favorable reinforcement.
基金The National Natural Science Foundation of China(No.51635004,11472078)。
文摘The tribological properties of isostatic graphite and carbon graphite under dry sliding and water lubricated conditions were studied.The friction test was conducted by using a pin-on-disc tribometer.The friction coefficient and the wear rate were employed to evaluate the tribological performances of the two materials,and wear morphology was used to analyze the wear mechanism.The results show that the friction coefficient of the isostatic graphite is larger than that of the carbon graphite under the dry sliding condition,and the wear rate is lower than that of the carbon graphite.Under the water lubricated condition,the friction coefficients and the wear rates of the isostatic graphite decrease obviously.The main wear form of the isostatic graphite is abrasive wear,while the main wear form of the carbon graphite is spalling wear.Finally,the tribological mechanism of the isostatic graphite under dry sliding and water lubricated conditions were systematically analyzed.
基金Project(51674304)supported by the National Natural Science Foundation of ChinaProject(2018JJ3677)supported by Natural Science Foundation of Hunan Province,China。
文摘Two kinds of Ag-graphite composites reinforced with spherical graphite(SG)and conventional flake graphite(FG)were prepared by powder metallurgy technology.The effect of graphite morphology on the tribological behavior for the Ag-SG and Ag-FG under the dry sliding wear was investigated with a pin-on-disk tribometer at a load of 3.0 N in atmosphere condition.The results indicated that the minimum wear rate of 3.5×10^-5 mm^3/(N·m)for Ag-FG was achieved and it reduced by nearly an order of magnitude,reaching 1.6×10^-6 mm^3/(N·m)for the Ag-SG.The obviously different tribological behaviors between the Ag-SG and Ag-FG were closely related to the formation of cracks in the sub-surface.The stress concentration tended to generate at the edges of flake graphite during sliding process,which resulted in the cracks and severe delamination wear of Ag-FG.However,no cracks were found around the spherical graphite in Ag-SG.The spherical graphite can effectively inhibit the initiation and propagation of cracks,achieving high wear resistance.
文摘The wide application of high pressure laminated (HPL) flooring has an insistent need for cutting tools with an excellent performance and fine cutting quality. Chemical vapor deposition (CVD) thick film diamond is a promising material for the machining of HPL flooring. In the present work, CVD thick film diamond tools were used to mill the wear resistance layer of HPL flooring. Wear volumes of flank face were examined by optical microscopy, and micro wear morphologies were observed by scanning electron microscopy (SEM). The experiments revealed that the predominant wear characteristics of CVD diamond tools were transgranular cleavage wear and intergranular peeling of the CVD diamond. Experimental results also showed that twin characteristic, cavity defect, micro crack and grain size of CVD thick film diamond contributed greatly to the wear process of CVD thick film diamond tools. The effects caused by the factors were also analyzed in detail in the paper.
基金Projects(3205009419,3205002001C3)supported by Fundamental Research Funds for Central Universities,China。
文摘Extremely hard and abrasive rocks pose great challenges to the past and ongoing TBM projects by increasing cutter wear and reducing penetration rates.A considerable amount of research has been conducted to improve the performance of TBMs in those challenging grounds by either improving the capacity of TBMs or developing assisting rock breakage methods.This paper first highlights the challenges of hard and abrasive rocks on TBM tunneling through case studies.It then presents the development of hard rock TBMs and reviews the technologies that can be used individually or as assistance to mechanical excavators to break hard rocks.Emphases are placed on technologies of high pressure waterjet,laser and microwave.The state of the art of field and laboratory research,problems and research directions of those technologies are discussed.The assisting methods are technically feasible;however,the main challenges of using those methods in the field are that the energy consumption can be over 10 times high and that the existing equipments have robustness problems.More research should be conducted to study the overall energy consumption using TBMs and the assisting methods.Pulsed waterjet,laser and microwave technologies should also be developed to make the assistance economically viable.
文摘The microstructure, friction and wear behaviour of graphite preform and graphite/antimony composites are analysed based on the percolation theory of hydrodynamics to investigate the relationship between the percolation net- work and physical properties of graphite/antimony composites. The result shows that there are two important factors to enhance friction and wear behaviour of graphite/antimony composites at high temperature: 1) the formation of the pore network in the preform, which is called the first percolation and 2) the optimization of infiltration method in the process of infiltrating antimony, which is called the second percolation. By adding some pyrolysate and controlling the roasting process, perfect net pores and sub-micron percolation microstructure may be formed in the graphite preform. By con- trolling the infiltration process, the saturation of molten antimony infiltrating into perfect pores can be optimized.
基金Project(51465014)supported by the National Natural Science Foundation of ChinaProject(1099043)supported by Scientific and Technological Research Program of Guangxi,ChinaProjects(2014GXNSFAA118351,2014GXNSFAA118329,2012GXNSFBA053156)supported by the Natural Science Foundation of Guangxi,China
文摘The friction and wear properties of interpenetrating phase composites(IPC) SiC3D/Al sliding against graphite/SiC(G/SiC) composites were investigated using a sub-scale brake dynamometer. The testing conditions included a braking pressure of 1.25 MPa and an initial braking speed(IBS) of 200-350 km/h in a braking process of high-speed train according to the scale-conversion rules. The tribo-couple materials were characterized using scanning electron microscopy(SEM), X-ray diffractometry(XRD), and energy-dispersive X-ray spectrometry(EDS). It is found that the matching tribo-couple features low friction surface temperature, reliable friction factor, and high durability. The continuous lubricating mechanically-mixed layer(MML) forms gradually on the worn surfaces of ring in the friction process. The MML is heterogeneous, which greatly controls wear rate and coefficient of friction(COF) of the composites. The wear mechanism of SiC3D/Al is typically abrasive wear at an IBS of 200-300 km/h. When the IBS increases to 350 km/h, oxidation wear and delamination are observed. The friction behavior of the tribo-couple predicted using Solidwork simulation software agrees well with the experimental results. The tribo-couple meets the requirement of emergency braking of high-speed train.