Alkali leaching was employed to investigate the separation of alumina and silica in roasted kaolin obtained by roasting kaolin alone in air at 1273 K for 60 min and in clinker prepared by roasting the mixed raw meal o...Alkali leaching was employed to investigate the separation of alumina and silica in roasted kaolin obtained by roasting kaolin alone in air at 1273 K for 60 min and in clinker prepared by roasting the mixed raw meal of kaolin,ferric oxide and coal powder with Fe2O3/Al2O3/C molar ratio of 1.2:2.0:1.2 in reducing atmosphere at 1373 K for 60 min.The thermodynamic analyses and alkali leaching results show that the composition of the Al-Si spinel in roasted kaolin is close to that of 3Al2O3·2SiO2 and the spinel is dissolved with increasing leaching time,resulting in difficulty in deeply separating alumina and silica in kaolin by the traditional roasting-leaching process.On the contrary,the efficient separation of alumina and silica in kaolin can be reached by fully converting kaolinite into insoluble hercynite and soluble free silica,namely quartz solid solution and cristobalite solid solution,during reduction roasting,followed by alkali leaching of the obtained clinker.Furthermore,experimental results from treating high-silica diasporic bauxite indicate that the reduction roasting-alkali leaching process is potential to separate silica and alumina in aluminosilicates.展开更多
Laboratory tests were carried out to study the breakage kinetics of diasporic bauxite and determine its breakage distribution function. Non-first order breakage with different deceleration rates for different size int...Laboratory tests were carried out to study the breakage kinetics of diasporic bauxite and determine its breakage distribution function. Non-first order breakage with different deceleration rates for different size intervals is found, which is most probably caused by the heterogeneity of the ore. Piecewise linearization method is proposed to describe the non-first order breakage according to its characteristics. In the method, grinding time is divided into several intervals and breakage is assumed to be first order in each interval. So, the breakage rates are calculated by taking the product of the last interval as feed and then established as a function of particle size and grinding time. Based on the predetermined breakage rate function, the breakage distribution of the ore is back-calculated from the experimental data using the population balance model (PBM). Finally, the obtained breakage parameters are validated and the simulated data are in good agreement with the experimental data. The obtained breakage distribution and the method for breakage rate description are both significant for modeling the full scale ball milling process of bauxite.展开更多
Most of the bauxite resources in China are kaolinite-diaspore bauxite of middle to low grade, with a fine dissemination, and are difficultly separated. Direct flotation de-silication has been shown to be an effec- tiv...Most of the bauxite resources in China are kaolinite-diaspore bauxite of middle to low grade, with a fine dissemination, and are difficultly separated. Direct flotation de-silication has been shown to be an effec- tive method for de-silication of diaspore. In this study the effect of different factors, including pulp tem- perature, density, pH value, depressant, and collector dosage, on direct flotation of diaspore were investigated by laboratory experiments. The optimum conditions were identified and the flotation perfor- mance was improved. The results show that under optimum conditions （a pulp temperature around 40℃, a pulp density from 30% to 33g, a pH value from 9.0 to 10.0, an air flow rate of 0.5 m3/（m2 rain）, a dispersant level from 35 to 70 g/t, and a collector level around 1000 g/t） an AI/Si ratio of 6.97 is obtained starting from an initial Al/Si ratio of about 4.71. The recovery of A1203 under these conditions was 86.94%.展开更多
基金Project(51604309) supported by the National Natural Science Foundation of China
文摘Alkali leaching was employed to investigate the separation of alumina and silica in roasted kaolin obtained by roasting kaolin alone in air at 1273 K for 60 min and in clinker prepared by roasting the mixed raw meal of kaolin,ferric oxide and coal powder with Fe2O3/Al2O3/C molar ratio of 1.2:2.0:1.2 in reducing atmosphere at 1373 K for 60 min.The thermodynamic analyses and alkali leaching results show that the composition of the Al-Si spinel in roasted kaolin is close to that of 3Al2O3·2SiO2 and the spinel is dissolved with increasing leaching time,resulting in difficulty in deeply separating alumina and silica in kaolin by the traditional roasting-leaching process.On the contrary,the efficient separation of alumina and silica in kaolin can be reached by fully converting kaolinite into insoluble hercynite and soluble free silica,namely quartz solid solution and cristobalite solid solution,during reduction roasting,followed by alkali leaching of the obtained clinker.Furthermore,experimental results from treating high-silica diasporic bauxite indicate that the reduction roasting-alkali leaching process is potential to separate silica and alumina in aluminosilicates.
基金Supported by the Fundamental Research Funds for the Central Universities (2012QNZT069)the Postdoctoral Science Foundation of China (2012M521413)+1 种基金the National Science Fund for Distinguished Young Scholars of China (61025015)the National Natural Science Foundation of China (61273187, 61273159)
文摘Laboratory tests were carried out to study the breakage kinetics of diasporic bauxite and determine its breakage distribution function. Non-first order breakage with different deceleration rates for different size intervals is found, which is most probably caused by the heterogeneity of the ore. Piecewise linearization method is proposed to describe the non-first order breakage according to its characteristics. In the method, grinding time is divided into several intervals and breakage is assumed to be first order in each interval. So, the breakage rates are calculated by taking the product of the last interval as feed and then established as a function of particle size and grinding time. Based on the predetermined breakage rate function, the breakage distribution of the ore is back-calculated from the experimental data using the population balance model (PBM). Finally, the obtained breakage parameters are validated and the simulated data are in good agreement with the experimental data. The obtained breakage distribution and the method for breakage rate description are both significant for modeling the full scale ball milling process of bauxite.
基金financial support from the National Key Technology R&D Program in the 11th Five Year Plan of China (No. 2008BAB31B02)the National Natural Science Foundation of China (No. 51174205)
文摘Most of the bauxite resources in China are kaolinite-diaspore bauxite of middle to low grade, with a fine dissemination, and are difficultly separated. Direct flotation de-silication has been shown to be an effec- tive method for de-silication of diaspore. In this study the effect of different factors, including pulp tem- perature, density, pH value, depressant, and collector dosage, on direct flotation of diaspore were investigated by laboratory experiments. The optimum conditions were identified and the flotation perfor- mance was improved. The results show that under optimum conditions （a pulp temperature around 40℃, a pulp density from 30% to 33g, a pH value from 9.0 to 10.0, an air flow rate of 0.5 m3/（m2 rain）, a dispersant level from 35 to 70 g/t, and a collector level around 1000 g/t） an AI/Si ratio of 6.97 is obtained starting from an initial Al/Si ratio of about 4.71. The recovery of A1203 under these conditions was 86.94%.
