The microstructure and mechanical properties of 105 mm thick 5083 aluminum alloy hot rolled plate were investigated by metallurgical microscope, scanning electron microscope and tensile testing machine, and three majo...The microstructure and mechanical properties of 105 mm thick 5083 aluminum alloy hot rolled plate were investigated by metallurgical microscope, scanning electron microscope and tensile testing machine, and three major characteristic problems in mechanical properties inhomogeneity were explained. The results show that the mechanical properties of the rolled plate are inhomogeneous along the thickness direction. From the surface to the center, the strength shows an inverted "N" shape change and the elongation presents a semi "U" shape change. Several similar structural units composed of long fibrous grains(LFG) and short fibrous grains bands(SFGB) exist in a special layer(Layer 2) adjacent to the surface. This alternating layered distribution of LFG and SFGB is conducive to improving the plasticity by dispersing the plastic deformation concentrated on the boundary line(BL) between them. However, their different deformability will cause the alternation of additional stresses during the hot rolling, leading to the strength reduction. The closer the location to the center of the plate is, the more likely the recovery rather than the recrystallization occurs. This is the possible reason for the unnegligible difference in strength near the central region(Layer 4 and Layer 5).展开更多
Experiments demonstrated that the weeping is mal-distributed andoccurs mainly in a region of tray deck next to the inlet weir. Theamount of weeping in this region depends on the weeping rate. On thisbasis, three types...Experiments demonstrated that the weeping is mal-distributed andoccurs mainly in a region of tray deck next to the inlet weir. Theamount of weeping in this region depends on the weeping rate. On thisbasis, three types of weeping distribution are proposed. The effectof mal-distributed weeping on the Murphree tray efficiency isevaluated by using the three-dimensional non-equilibrium mixing poolmodel, where the influences of the flow pattern and the variation ofMurphree pint efficiency on a tray are taken into account.展开更多
Creep ageing forming(CAF)has been widely used in the aerospace engineering,but how to optimize the processing conditions,especially under complex stress state of the CAF process for large-size components produced by f...Creep ageing forming(CAF)has been widely used in the aerospace engineering,but how to optimize the processing conditions,especially under complex stress state of the CAF process for large-size components produced by friction-stir welding is still a great challenge to now.In this work,the creep ageing behaviors and underlying microstructure evolution of a thick friction-stir welded Al-Cu alloy plate after CAF process under different stress levels are systematically investigated.The creep strain and the strength of the joint are both significantly increased when the stress is close to the average yield strength of the initial weld joint.The grain size reduces while the local strain and dislocation density increase from top to bottom of the NZ;hence,the bottom layer of the weld joint exhibits higher creep strain and steady-stage creep strain rate during the CAF process.The results reveal that the gradient microstructures sensitive to the stress level effectively govern the creep-ageing performance from the upper to the bottom layer in a thick friction stir welded Al-Cu alloy plate.Rationally increasing the initial dislocation density of the weld joint can both enhance the tensile properties and promote the creep deformation of the weld joint for CAF process.展开更多
The through-thickness corrosion inhomogeneity of 7050-T7451 Al alloy thick plate was studied using immersion tests, potentiodynamic polarization, electrochemical impedance spectroscopy(EIS), slow strain rate testing(S...The through-thickness corrosion inhomogeneity of 7050-T7451 Al alloy thick plate was studied using immersion tests, potentiodynamic polarization, electrochemical impedance spectroscopy(EIS), slow strain rate testing(SSRT) technique combined with optical microscopy(OM), scanning electron microscopy(SEM) and transmission electron microscopy(TEM). The results show that the through-thickness corrosion resistance is ranked in the order of T/2>surface>T/4. And the 75 mm-thick 7050 alloy plate presents better corrosion resistance than the 35 mm-thick plate. The results are discussed in terms of the combined effect of recrystallization and cooling rate in quenching. Alloy with lower volume fraction of recrystallization and smaller grain aspect ratio displays better corrosion resistance. The lower corrosion resistance caused by the slower cooling rate results from the higher coverage rate of grain boundary precipitates and larger width of precipitate free zone.展开更多
基金Project(2011DFR50950)supported by the International Science and Technology Cooperation Program of ChinaProject(51971183)supported by the National Natural Science Foundation of ChinaProject(cstc2019jcyj-msxmX0594)supported by the Natural Science Foundation of Chongqing,China。
文摘The microstructure and mechanical properties of 105 mm thick 5083 aluminum alloy hot rolled plate were investigated by metallurgical microscope, scanning electron microscope and tensile testing machine, and three major characteristic problems in mechanical properties inhomogeneity were explained. The results show that the mechanical properties of the rolled plate are inhomogeneous along the thickness direction. From the surface to the center, the strength shows an inverted "N" shape change and the elongation presents a semi "U" shape change. Several similar structural units composed of long fibrous grains(LFG) and short fibrous grains bands(SFGB) exist in a special layer(Layer 2) adjacent to the surface. This alternating layered distribution of LFG and SFGB is conducive to improving the plasticity by dispersing the plastic deformation concentrated on the boundary line(BL) between them. However, their different deformability will cause the alternation of additional stresses during the hot rolling, leading to the strength reduction. The closer the location to the center of the plate is, the more likely the recovery rather than the recrystallization occurs. This is the possible reason for the unnegligible difference in strength near the central region(Layer 4 and Layer 5).
文摘Experiments demonstrated that the weeping is mal-distributed andoccurs mainly in a region of tray deck next to the inlet weir. Theamount of weeping in this region depends on the weeping rate. On thisbasis, three types of weeping distribution are proposed. The effectof mal-distributed weeping on the Murphree tray efficiency isevaluated by using the three-dimensional non-equilibrium mixing poolmodel, where the influences of the flow pattern and the variation ofMurphree pint efficiency on a tray are taken into account.
基金Project(2021YFB3400903) supported by the National Key R&D Program of ChinaProject(1053320211480) supported by the Science and Technology Innovation Project of Graduate Students of Central South University,China。
文摘Creep ageing forming(CAF)has been widely used in the aerospace engineering,but how to optimize the processing conditions,especially under complex stress state of the CAF process for large-size components produced by friction-stir welding is still a great challenge to now.In this work,the creep ageing behaviors and underlying microstructure evolution of a thick friction-stir welded Al-Cu alloy plate after CAF process under different stress levels are systematically investigated.The creep strain and the strength of the joint are both significantly increased when the stress is close to the average yield strength of the initial weld joint.The grain size reduces while the local strain and dislocation density increase from top to bottom of the NZ;hence,the bottom layer of the weld joint exhibits higher creep strain and steady-stage creep strain rate during the CAF process.The results reveal that the gradient microstructures sensitive to the stress level effectively govern the creep-ageing performance from the upper to the bottom layer in a thick friction stir welded Al-Cu alloy plate.Rationally increasing the initial dislocation density of the weld joint can both enhance the tensile properties and promote the creep deformation of the weld joint for CAF process.
基金Project(2012CB619503)supported by the National Basic Research Program of ChinaProject(2013AH100055)supported by the Foshan Civic Technological Innovation Foundation,China
文摘The through-thickness corrosion inhomogeneity of 7050-T7451 Al alloy thick plate was studied using immersion tests, potentiodynamic polarization, electrochemical impedance spectroscopy(EIS), slow strain rate testing(SSRT) technique combined with optical microscopy(OM), scanning electron microscopy(SEM) and transmission electron microscopy(TEM). The results show that the through-thickness corrosion resistance is ranked in the order of T/2>surface>T/4. And the 75 mm-thick 7050 alloy plate presents better corrosion resistance than the 35 mm-thick plate. The results are discussed in terms of the combined effect of recrystallization and cooling rate in quenching. Alloy with lower volume fraction of recrystallization and smaller grain aspect ratio displays better corrosion resistance. The lower corrosion resistance caused by the slower cooling rate results from the higher coverage rate of grain boundary precipitates and larger width of precipitate free zone.
