A good understanding of the detailed temperature distribution in the furnace plays an important role in the implementation of operation optimization and design improvement of ethylene pyrolyzer. Numerical simulation o...A good understanding of the detailed temperature distribution in the furnace plays an important role in the implementation of operation optimization and design improvement of ethylene pyrolyzer. Numerical simulation of the turbulent flow, combustion and heat transfer was carried out to investigate the temperature distribution in industrial furnace. Inhomogeneities of the flue-gas temperature distribution were observed in X, Y, and Z direction of the furnace from the simulated results. Along the height of the furnace, the average flue-gas temperature increased initially and decreased afterward, and reached its peak at the height of 5 m. The reactor tube skin temperature varied not only along the height of the furnace, but also around the circumference of the tube. The heat flux profiles from the furnace towards the reactor tubes followed the shape of the average flue-gas temperature profile. The heat flux of the inlet tubes was constantly higher than that of the outlet tubes at the same height in the furnace.展开更多
To find the optimal operational condition when the properties of feedstock changes in the cracking furnace online,a hybrid algorithm named differential evolution group search optimization(DEGSO) is proposed,which is b...To find the optimal operational condition when the properties of feedstock changes in the cracking furnace online,a hybrid algorithm named differential evolution group search optimization(DEGSO) is proposed,which is based on the differential evolution(DE) and the group search optimization(GSO).The DEGSO combines the advantages of the two algorithms:the high computing speed of DE and the good performance of the GSO for preventing the best particle from converging to local optimum.A cooperative method is also proposed for switching between these two algorithms.If the fitness value of one algorithm keeps invariant in several generations and less than the preset threshold,it is considered to fall into the local optimization and the other algorithm is chosen.Experiments on benchmark functions show that the hybrid algorithm outperforms GSO in accuracy,global searching ability and efficiency.The optimization of ethylene and propylene yields is illustrated as a case by DEGSO.After optimization,the yield of ethylene and propylene is increased remarkably,which provides the proper operational condition of the ethylene cracking furnace.展开更多
Predicting the best shutdown time of a steam ethylene cracking furnace in industrial practice remains a challenge due to the complex coking process. As well known, the shutdown time of a furnace is mainly determined b...Predicting the best shutdown time of a steam ethylene cracking furnace in industrial practice remains a challenge due to the complex coking process. As well known, the shutdown time of a furnace is mainly determined by coking condition of the transfer line exchangers （TLE） when naphtha or other heavy hydrocarbon feedstocks are cracked. In practice, it is difficult to measure the coke thickness in TLE through experimental method in the complex industrial situation. However, the outlet temperature of TLE （TLEOT） can indirectly characterize the coking situation in TLE since the coke accumulation in TLE has great influence on TLEOT. Thus, the TLEOT could be a critical factor in deciding when to shut down the furnace to decoke. To predict the TLEOT, a paramewic model was proposed in this work, based on theoretical analysis, mathematic reduction, and parameters estimation. The feasibility of the proposed model was further checked through industrial data and good agreements between model prediction and industrial data with maximum deviation 2% were observed.展开更多
A coupled system simulating both firebox and reactor is established to study the naphtha pyrolysis in an industrial tubular furnace.The firebox model is based on zone method including combustion,radiation,and convecti...A coupled system simulating both firebox and reactor is established to study the naphtha pyrolysis in an industrial tubular furnace.The firebox model is based on zone method including combustion,radiation,and convection to simulate heat transfer in the furnace.A two-dimensional recirculation model is proposed to estimate the flow field in furnace.The reactor model integrates the feedstock reconstruction model,an auto-generator of detail kinetic schemes,and the reactor simulation model to simulate the reaction process in the tubular coil.The coupled simulation result is compared with industrial process and shows agreement within short computation time.展开更多
文摘A good understanding of the detailed temperature distribution in the furnace plays an important role in the implementation of operation optimization and design improvement of ethylene pyrolyzer. Numerical simulation of the turbulent flow, combustion and heat transfer was carried out to investigate the temperature distribution in industrial furnace. Inhomogeneities of the flue-gas temperature distribution were observed in X, Y, and Z direction of the furnace from the simulated results. Along the height of the furnace, the average flue-gas temperature increased initially and decreased afterward, and reached its peak at the height of 5 m. The reactor tube skin temperature varied not only along the height of the furnace, but also around the circumference of the tube. The heat flux profiles from the furnace towards the reactor tubes followed the shape of the average flue-gas temperature profile. The heat flux of the inlet tubes was constantly higher than that of the outlet tubes at the same height in the furnace.
基金Supported by the Major State Basic Research Development Program of China（2012CB720500）the National Natural Science Foundation of China（U1162202）,the National Natural Science Foundation of China（61174118）+2 种基金the National High Technology Research and Development Program of China（2012AA040307）Shanghai Key Technologies R＆D program（12dz1125100）the Shanghai Leading Academic Discipline Project（B504）
文摘To find the optimal operational condition when the properties of feedstock changes in the cracking furnace online,a hybrid algorithm named differential evolution group search optimization(DEGSO) is proposed,which is based on the differential evolution(DE) and the group search optimization(GSO).The DEGSO combines the advantages of the two algorithms:the high computing speed of DE and the good performance of the GSO for preventing the best particle from converging to local optimum.A cooperative method is also proposed for switching between these two algorithms.If the fitness value of one algorithm keeps invariant in several generations and less than the preset threshold,it is considered to fall into the local optimization and the other algorithm is chosen.Experiments on benchmark functions show that the hybrid algorithm outperforms GSO in accuracy,global searching ability and efficiency.The optimization of ethylene and propylene yields is illustrated as a case by DEGSO.After optimization,the yield of ethylene and propylene is increased remarkably,which provides the proper operational condition of the ethylene cracking furnace.
基金Supported by the Major State Basic Research Development Program of China (2012CB720500)the National Natural Science Foundation of China (U1162202, 21276078)+2 种基金the National Science Fund for Outstanding Young Scholars (61222303)the Shanghai Key Technologies R&D Program (12dz1125100)the Shanghai Leading Academic Discipline Project (B504)
文摘Predicting the best shutdown time of a steam ethylene cracking furnace in industrial practice remains a challenge due to the complex coking process. As well known, the shutdown time of a furnace is mainly determined by coking condition of the transfer line exchangers （TLE） when naphtha or other heavy hydrocarbon feedstocks are cracked. In practice, it is difficult to measure the coke thickness in TLE through experimental method in the complex industrial situation. However, the outlet temperature of TLE （TLEOT） can indirectly characterize the coking situation in TLE since the coke accumulation in TLE has great influence on TLEOT. Thus, the TLEOT could be a critical factor in deciding when to shut down the furnace to decoke. To predict the TLEOT, a paramewic model was proposed in this work, based on theoretical analysis, mathematic reduction, and parameters estimation. The feasibility of the proposed model was further checked through industrial data and good agreements between model prediction and industrial data with maximum deviation 2% were observed.
基金Supported by the National Natural Science Foundation of China(U1462206)
文摘A coupled system simulating both firebox and reactor is established to study the naphtha pyrolysis in an industrial tubular furnace.The firebox model is based on zone method including combustion,radiation,and convection to simulate heat transfer in the furnace.A two-dimensional recirculation model is proposed to estimate the flow field in furnace.The reactor model integrates the feedstock reconstruction model,an auto-generator of detail kinetic schemes,and the reactor simulation model to simulate the reaction process in the tubular coil.The coupled simulation result is compared with industrial process and shows agreement within short computation time.
