The cutting burr is one of the common phenomena occurring in metal cutting.In this paper,the forming processes,main effect factors and change law of the cutting direction burr in orthogonal cutting have been studied a...The cutting burr is one of the common phenomena occurring in metal cutting.In this paper,the forming processes,main effect factors and change law of the cutting direction burr in orthogonal cutting have been studied and related theories are analyzed based on the cutting experiments.The result shows that:(1)the forming processes of cutting direction burr consist of normal cutting,flexure deformation of end surface of workpiece,plastic effect,continuous cutting and shear break separating in orthogonal cutting;(2)a new phenomenon is found that cutting direction burr is formed with the shear break separation of the chip and workpiece machined surfaces;(3)the size of cutting direction burr varies with workpiece materials,cutting parameters and geometric parameters of the cutting tool.展开更多
The miniaturisation context leads to the rise of micro-machining processes. Micro-milling is one of the most flexible and fast of them. Although it is based on the same principles as macro-cutting, it is not a simple ...The miniaturisation context leads to the rise of micro-machining processes. Micro-milling is one of the most flexible and fast of them. Although it is based on the same principles as macro-cutting, it is not a simple scaling-down of it. This down-sizing involves new phenomena in the chip formation, such as the minimum chip thickness below which no chip is formed. This paper presents a review of the current state of the art in this field from an experimental and a numerical point of view. A 2D finite element model is then developed to study the influence of the depth of cut on the chip formation. After the model validation in macro-cutting, it highlights the phenomena reported in literature and allows to perform a minimum chip thickness estimation.展开更多
基金Supported by National Natural Science Foundation of China (No.59775071).
文摘The cutting burr is one of the common phenomena occurring in metal cutting.In this paper,the forming processes,main effect factors and change law of the cutting direction burr in orthogonal cutting have been studied and related theories are analyzed based on the cutting experiments.The result shows that:(1)the forming processes of cutting direction burr consist of normal cutting,flexure deformation of end surface of workpiece,plastic effect,continuous cutting and shear break separating in orthogonal cutting;(2)a new phenomenon is found that cutting direction burr is formed with the shear break separation of the chip and workpiece machined surfaces;(3)the size of cutting direction burr varies with workpiece materials,cutting parameters and geometric parameters of the cutting tool.
文摘The miniaturisation context leads to the rise of micro-machining processes. Micro-milling is one of the most flexible and fast of them. Although it is based on the same principles as macro-cutting, it is not a simple scaling-down of it. This down-sizing involves new phenomena in the chip formation, such as the minimum chip thickness below which no chip is formed. This paper presents a review of the current state of the art in this field from an experimental and a numerical point of view. A 2D finite element model is then developed to study the influence of the depth of cut on the chip formation. After the model validation in macro-cutting, it highlights the phenomena reported in literature and allows to perform a minimum chip thickness estimation.
