The hot compression test of 6063 Al alloy was performed on a Gleeble-1500 thermo-simulation machine, and the forming of 6063 rod cxtrudate in low-temperature high-speed extrusion was simulated with extrusion ratio of ...The hot compression test of 6063 Al alloy was performed on a Gleeble-1500 thermo-simulation machine, and the forming of 6063 rod cxtrudate in low-temperature high-speed extrusion was simulated with extrusion ratio of 25 on the platform of DEFORM 2D successfully. From the compression experimental results, the flow stress model of this Al alloy is obtained which could be the constitutive equation in the simulation of low-temperature high-speed extrusion process. From the numerical simulation results, there is a higher strain concentration at the entrance of the die and the exit temperature reaches up to 522 ℃ in low-temperature high-speed extrusion, which approaches to the quenching temperature of the 6063 Al alloy. The results show that the low-temperature high-speed extrusion method as a promsing one can reduce energy consumption effectively.展开更多
Scanning the absorption spectral line of water vapor through wavelength around 1368.597nm is successfully used to measure the value of micro-moisture content. The synchronous superposition average of original signal a...Scanning the absorption spectral line of water vapor through wavelength around 1368.597nm is successfully used to measure the value of micro-moisture content. The synchronous superposition average of original signal algorithm based on labview is innovated and applied to detecting weak spectrum absorption signal instead of low pass filter. Two data processing methods are used to get the concentration of water vapor in ppm: one is a general formula method which has newly deduced a general formula to calculate the concentration of gas with temperature and beam intensity ratio when the pressure is equal to or greater than 1 atm; the other is engineering calibration method which is proved to have high resolution and accuracy with the fitted curve of beam intensity ratio and concentration in ppm when the temperature changes form 258K to 305K and the pressure ranges from 1 atm to 5 atm.展开更多
基金Project(2008A09030004) supported by the Major Science and Technology Project of Guangdong Province,ChinaProject(30815009) supported by the Foundation of State Key Laboratory of Advanced Design and Manufacture for Vehicle Body
文摘The hot compression test of 6063 Al alloy was performed on a Gleeble-1500 thermo-simulation machine, and the forming of 6063 rod cxtrudate in low-temperature high-speed extrusion was simulated with extrusion ratio of 25 on the platform of DEFORM 2D successfully. From the compression experimental results, the flow stress model of this Al alloy is obtained which could be the constitutive equation in the simulation of low-temperature high-speed extrusion process. From the numerical simulation results, there is a higher strain concentration at the entrance of the die and the exit temperature reaches up to 522 ℃ in low-temperature high-speed extrusion, which approaches to the quenching temperature of the 6063 Al alloy. The results show that the low-temperature high-speed extrusion method as a promsing one can reduce energy consumption effectively.
基金This work was supported by Natural Science Foundation of China (60977058), Science Fund for Distinguished Young Scholars of Shandong Province of China (JQ200819), Research Award Fund for Outstanding Middle-aged' and Young Scientist of Shandong Province of China (2007BS08003), Independent Innovation Foundation of Shandong University (IIFSDU2010JC002).
文摘Scanning the absorption spectral line of water vapor through wavelength around 1368.597nm is successfully used to measure the value of micro-moisture content. The synchronous superposition average of original signal algorithm based on labview is innovated and applied to detecting weak spectrum absorption signal instead of low pass filter. Two data processing methods are used to get the concentration of water vapor in ppm: one is a general formula method which has newly deduced a general formula to calculate the concentration of gas with temperature and beam intensity ratio when the pressure is equal to or greater than 1 atm; the other is engineering calibration method which is proved to have high resolution and accuracy with the fitted curve of beam intensity ratio and concentration in ppm when the temperature changes form 258K to 305K and the pressure ranges from 1 atm to 5 atm.