Aiming at the deficiency of diagnosis method based on vibration signal,a novel method based on speed signal with singular value decomposition and Hilbert transform(SVD-HT)is proposed.The fault diagnosis mechanism base...Aiming at the deficiency of diagnosis method based on vibration signal,a novel method based on speed signal with singular value decomposition and Hilbert transform(SVD-HT)is proposed.The fault diagnosis mechanism based on the speed signal is obtained by constructing the shaft misalignment fault model firstly.Then the SVD-HT method is applied to the processing of the speed signal.The accuracy of the SVD-HT method is verified by comparing the diagnosis results of the order spectrum method and the SVD-HT method.After that,the diagnosis results based on vibration signal and speed signal under no-load and load patterns are compared.Under the no-load pattern,the amplitudes of the speed signal components f_(r),2f_(r) and 4f_(r) are linear with the misalignment.In addition,under the load pattern,the amplitudes of the speed signal components f_(r),2f_(r) and 4f_(r) have a linear relationship with the load.However,the diagnosis result of the vibration signal does not have the above characteristics.The comparison results verify the robustness and reliability of the speed signal and SVD-HT method.The method presented in this paper provides a novel way for misalignment fault diagnosis.展开更多
Motor current signature analysis provides good results in laboratory environment. In real life situation, electrical machines usually share voltage and current from common terminals and would easily influence each oth...Motor current signature analysis provides good results in laboratory environment. In real life situation, electrical machines usually share voltage and current from common terminals and would easily influence each other. This will result in considerable amount of interferences among motors and doubt in identity of fault signals. Therefore, estimating the mutual influence of motors will help identifying the original signal from the environmental noise. This research aims at modelling the propagation of signals that are caused by faults of induction motors in power networks. Estimating the propagation pattern of fault signal leads to a method to discriminate and identify the original source of major events in industrial networks. Simulation results show that source of fault could be identified using this approach with a higher certainty than anticipated output coming of any individual diagnosis.展开更多
The rotating machinery,as a typical example of large and complex mechanical systems,is prone to diversified sorts of mechanical faults,especially on their rotating components.Although they can be collected via vibrati...The rotating machinery,as a typical example of large and complex mechanical systems,is prone to diversified sorts of mechanical faults,especially on their rotating components.Although they can be collected via vibration measurements,the critical fault signatures are always masked by overwhelming interfering contents,therefore difficult to be identified.Moreover,owing to the distinguished time-frequency characteristics of the machinery fault signatures,classical dyadic wavelet transforms(DWTs) are not perfect for detecting them in noisy environments.In order to address the deficiencies of DWTs,a pseudo wavelet system(PWS) is proposed based on the filter constructing strategies of wavelet tight frames.The presented PWS is implemented via a specially devised shift-invariant filterbank structure,which generates non-dyadic wavelet subbands as well as dyadic ones.The PWS offers a finer partition of the vibration signal into the frequency-scale plane.In addition,in order to correctly identify the essential transient signatures produced by the faulty mechanical components,a new signal impulsiveness measure,named spatial spectral ensemble kurtosis(SSEK),is put forward.SSEK is used for selecting the optimal analyzing parameters among the decomposed wavelet subbands so that the masked critical fault signatures can be explicitly recognized.The proposed method has been applied to engineering fault diagnosis cases,in which the processing results showed its effectiveness and superiority to some existing methods.展开更多
Vibration signal is an important prerequisite for mechanical fault detection. However, early stage defect of rotating machiner- ies is difficult to identify because their incipient energy is interfered with background...Vibration signal is an important prerequisite for mechanical fault detection. However, early stage defect of rotating machiner- ies is difficult to identify because their incipient energy is interfered with background noises. Multiwavelet is a powerful tool used to conduct non-stationary fault feature extraction. However, the existing predetermined multiwavelet bases are independ- ent of the dynamic response signals. In this paper, a constructing technique of vibration data-driven maximal-overlap adaptive multiwavelet (MOAMW) is proposed for enhancing the extracting performance of fault symptom. It is able to derive an opti- mal multiwavelet basis that best matches the critical non-stationary and transient fault signatures via genetic algorithm. In this technique, two-scale similarity transform (TST) and symmetric lifting (SymLift) scheme are combined to gain high designing freedom for matching the critical faulty vibration contents in vibration signals based on the maximal fitness objective. TST and SymLift can add modifications to the initial multiwavelet by changing the approximation order and vanishing moment of mul- tiwavelet, respectively. Moreover, the beneficial feature of the MOAWM lies in that the maximal-overlap filterbank structure can enhance the periodic and transient characteristics of the sensor signals and preserve the time and frequency analyzing res- olution during the decomposition process. The effectiveness of the proposed technique is validated via a numerical simulation as well as a rolling element beating with an outer race scrape and a gearbox with rub fault.展开更多
基金National Key Research and Development Program of China(No.2017YFF0108100)。
文摘Aiming at the deficiency of diagnosis method based on vibration signal,a novel method based on speed signal with singular value decomposition and Hilbert transform(SVD-HT)is proposed.The fault diagnosis mechanism based on the speed signal is obtained by constructing the shaft misalignment fault model firstly.Then the SVD-HT method is applied to the processing of the speed signal.The accuracy of the SVD-HT method is verified by comparing the diagnosis results of the order spectrum method and the SVD-HT method.After that,the diagnosis results based on vibration signal and speed signal under no-load and load patterns are compared.Under the no-load pattern,the amplitudes of the speed signal components f_(r),2f_(r) and 4f_(r) are linear with the misalignment.In addition,under the load pattern,the amplitudes of the speed signal components f_(r),2f_(r) and 4f_(r) have a linear relationship with the load.However,the diagnosis result of the vibration signal does not have the above characteristics.The comparison results verify the robustness and reliability of the speed signal and SVD-HT method.The method presented in this paper provides a novel way for misalignment fault diagnosis.
文摘Motor current signature analysis provides good results in laboratory environment. In real life situation, electrical machines usually share voltage and current from common terminals and would easily influence each other. This will result in considerable amount of interferences among motors and doubt in identity of fault signals. Therefore, estimating the mutual influence of motors will help identifying the original signal from the environmental noise. This research aims at modelling the propagation of signals that are caused by faults of induction motors in power networks. Estimating the propagation pattern of fault signal leads to a method to discriminate and identify the original source of major events in industrial networks. Simulation results show that source of fault could be identified using this approach with a higher certainty than anticipated output coming of any individual diagnosis.
基金supported financially by the National Natural Science Foundation of China(Grant Nos.51275382 and 11176024)the Specialized Research Fund for the Doctoral Program of Higher Education(Grant No.20110201130001)
文摘The rotating machinery,as a typical example of large and complex mechanical systems,is prone to diversified sorts of mechanical faults,especially on their rotating components.Although they can be collected via vibration measurements,the critical fault signatures are always masked by overwhelming interfering contents,therefore difficult to be identified.Moreover,owing to the distinguished time-frequency characteristics of the machinery fault signatures,classical dyadic wavelet transforms(DWTs) are not perfect for detecting them in noisy environments.In order to address the deficiencies of DWTs,a pseudo wavelet system(PWS) is proposed based on the filter constructing strategies of wavelet tight frames.The presented PWS is implemented via a specially devised shift-invariant filterbank structure,which generates non-dyadic wavelet subbands as well as dyadic ones.The PWS offers a finer partition of the vibration signal into the frequency-scale plane.In addition,in order to correctly identify the essential transient signatures produced by the faulty mechanical components,a new signal impulsiveness measure,named spatial spectral ensemble kurtosis(SSEK),is put forward.SSEK is used for selecting the optimal analyzing parameters among the decomposed wavelet subbands so that the masked critical fault signatures can be explicitly recognized.The proposed method has been applied to engineering fault diagnosis cases,in which the processing results showed its effectiveness and superiority to some existing methods.
基金supported by the National Natural Science Foundation of China(Grant No.51275384)the Key Project of National Natural Science Foundation of China(Grant No.51035007)+1 种基金the National Basic Research Program of China(Grant No.2009CB724405)the Specialized Research Fund for the Doctoral Program of Higher Education(Grant No.20110201130001)
文摘Vibration signal is an important prerequisite for mechanical fault detection. However, early stage defect of rotating machiner- ies is difficult to identify because their incipient energy is interfered with background noises. Multiwavelet is a powerful tool used to conduct non-stationary fault feature extraction. However, the existing predetermined multiwavelet bases are independ- ent of the dynamic response signals. In this paper, a constructing technique of vibration data-driven maximal-overlap adaptive multiwavelet (MOAMW) is proposed for enhancing the extracting performance of fault symptom. It is able to derive an opti- mal multiwavelet basis that best matches the critical non-stationary and transient fault signatures via genetic algorithm. In this technique, two-scale similarity transform (TST) and symmetric lifting (SymLift) scheme are combined to gain high designing freedom for matching the critical faulty vibration contents in vibration signals based on the maximal fitness objective. TST and SymLift can add modifications to the initial multiwavelet by changing the approximation order and vanishing moment of mul- tiwavelet, respectively. Moreover, the beneficial feature of the MOAWM lies in that the maximal-overlap filterbank structure can enhance the periodic and transient characteristics of the sensor signals and preserve the time and frequency analyzing res- olution during the decomposition process. The effectiveness of the proposed technique is validated via a numerical simulation as well as a rolling element beating with an outer race scrape and a gearbox with rub fault.