The second-generation additive LOP-A for enhancing the propylene output and increasing the octane rating of gasoline developed by the Lanzhou Chemical Research Center under the PetroChina Petrochemical Research Instit...The second-generation additive LOP-A for enhancing the propylene output and increasing the octane rating of gasoline developed by the Lanzhou Chemical Research Center under the PetroChina Petrochemical Research Institute has been successfully manufactured at the first attempt in the No. 1 microspheric catalyst unit of the catalyst factory at the Lanzhou Petrochemical Company.展开更多
Operation optimization is an effective method to explore potential economic benefits for existing plants. The m.aximum potential benefit from operationoptimization is determined by the distances between current operat...Operation optimization is an effective method to explore potential economic benefits for existing plants. The m.aximum potential benefit from operationoptimization is determined by the distances between current operating point and process constraints, which is related to the margins of design variables. Because of various ciisturbances in chemical processes, some distances must be reserved for fluctuations of process variables and the optimum operating point is not on some process constraints. Thus the benefit of steady-state optimization can not be fully achied(ed while that of dynamic optimization can be really achieved. In this study, the steady-state optimizationand dynamic optimization are used, and the potential benefit-is divided into achievable benefit for profit and unachievable benefit for control. The fluid catalytic cracking unit (FCCU) is used for case study. With the analysis on how the margins of design variables influence the economic benefit and control performance, the bottlenecks of process design are found and appropriate control structure can be selected.展开更多
In this work, Zr-M(M=Cu, Mn, Ce) type sulfur transfer agent was prepared by impregnation method. Under the condition similar to that in the regenerator of FCC units, the influence of different active metal components ...In this work, Zr-M(M=Cu, Mn, Ce) type sulfur transfer agent was prepared by impregnation method. Under the condition similar to that in the regenerator of FCC units, the influence of different active metal components and their contents on sulfur transfer agent were investigated. Moreover, the crystalline structure of sulfur transfer agent was characterized by X-ray diffraction(XRD) and Fourier transforms infrared spectroscopy(FT-IR). The result showed that the Zr-Mn sulfur transfer agent could effectively reduce the SO2 content in FCC regenerator flue gas, featuring high SO2 adsorption capacity. The sulfur transfer agent was inactivated in 40—60 min during the test. In the course of reduction reaction, after several reaction cycles, the formation of SO2 ceased and only H2 S was detected as the reduction product.展开更多
Using rectorite extrudates from calcined rectorite powder as the starting material, a series of ZSM-5/rectorite composites were prepared via the in-situ crystallization method. The physicochemical properties and propy...Using rectorite extrudates from calcined rectorite powder as the starting material, a series of ZSM-5/rectorite composites were prepared via the in-situ crystallization method. The physicochemical properties and propylene boosting performance of the resulting samples were characterized by using X-ray diffraction, scan- ning electronic microscopy/energy dispersive spectrometer, N2 adsorption-desorption, and Fourier transformed in/tared spectroscopy of pyndine adsorption, respectively, and assessed by using Daqing atmospheric residue as Iced- stock. The results showed that the ZSM-5/rectorite composites in which the ZSM-5 phase grows inositu as a 2-3 p,m thick layer on rectorite particles have a trimodal microporous-mesoporous-macroporous structure and thus exhibit outstanding propylene boosting performance. Compared with a commercial ZSM-5 incorporated fluid catalytic cracking catalyst, the ZSM-5/rectorite composite incorporated catalyst increased the yield and selectivity of propylene by 2.44% and 5.35%, respectively.展开更多
The basic-nitrogen aromatic compounds in feedstocks and liquid products from the micro-reactor and soluble components of coke obtained during fluid catalytic cracking (FCC) process were analyzed by the micro-electro...The basic-nitrogen aromatic compounds in feedstocks and liquid products from the micro-reactor and soluble components of coke obtained during fluid catalytic cracking (FCC) process were analyzed by the micro-electrospray ioniza- tion (ESI) 9.4T Fourier transform ion cyclotron resonance mass spectrometry (FT-ICR MS) with an average mass resolving power of 300 000 at a mass range of 100--1 200. The analytical results revealed that the coker gas oil (CGO) contained a higher abundance of basic-nitrogen aromatic compounds with the type of-SN to -9N compared with those in deasphalted oil (DAO) and mixed FCC feedstock. After catalytic cracking, the abundance of lowly condensed basic-nitrogen aromatic compounds was much less than those of highly condensed aromatics in the liquid products, with the carbon number mainly ranging from 6 to 25 and the average carbon number of the side-chains equating to 1--5. On the contrary, with respect to the soluble components of coke, the abundance of lowly condensed basic-nitrogen aromatic compounds was more than those of highly condensed aromatics, and the carbon number ranged from 12 to 30, which was much smaller than that of the mixed FCC feedstock but slightly larger than that of the cracked liquid products. These results have provided some fundamental information on FCC process.展开更多
Using the self-developed viscosity measuring device, the viscosity variations of coal-oil slurries with temperature increasing during coal-oil co-processing were studied. The results show that the viscosity of coal-oi...Using the self-developed viscosity measuring device, the viscosity variations of coal-oil slurries with temperature increasing during coal-oil co-processing were studied. The results show that the viscosity of coal-oil slurries prepared by different kinds of oil varies differently during heating. The viscosity of the coal-oil slurry prepared by the catalytic cracking slurry (FCC) generally decreases during heating. However, the viscosity of the coal-oil slurry prepared by the high-temperature coal tar (CT) will peak at 338 ℃ during heating. The differences in viscosity variations of coal-oil slurries are analyzed. In addition to the temperature, the properties of the solvents and coal are the main influencing factors. Because the used coal contains a large number of polar functional groups, the swelling behavior of the coal in polar solvent (CT) is stronger than that in non-polar solvent (FCC). The swelling effect of the coal can result in the appearance of the viscosity peak. Therefore, before 100 ~C, the solvent molecules entering into the coal pores is the main influencing factor of coal-oil slurries viscosity variations. After 100 ℃, the increasing of particle size of coal particles is the main influencing factor of coal-oil slurries viscosity variations.展开更多
A catalyst is a substance that alters the rate of a reaction. The process of catalysis is essential to the modem day manufacturing industry, mainly in FCC (Fluid Catalytic Cracking) process units. However, long-term...A catalyst is a substance that alters the rate of a reaction. The process of catalysis is essential to the modem day manufacturing industry, mainly in FCC (Fluid Catalytic Cracking) process units. However, long-term exploitation of oil and gas processing catalysts leads to formation of carbon- and sulfur-containing structures of coke and dense products on the catalyst surface. They block reactive catalyst sites and reduce the catalytic activity. The main advantage of radiation processing by EB (electron beam) and gamma rays is chain cracking reaction in crude oil. Otherwise, under exposure to ionize radiation, considerable structure modification of equilibrium silica-alumina catalyst from FCC process may occur, in addition to the removal of impurities. The conditions applied in the irradiation range (20-150 kGy) of gamma rays and EB were not sufficient to alter the structure of the catalyst, whether for removal of the contaminant nickel, a major contaminant of the FCC catalyst, either to rupture of the crystalline structure either for the future reutilization of chemical elements. ATR-FTIR (Attenuated Total Reflectance-Fourier Transform Infrared Spectroscopy and EDXRFS (Energy Dispersive X-Ray Fluorescence Spectrometry) analysis were used to characterize and evaluate effects of radiation processing on equilibrium catalysts purification. To evaluate and comprehend the reactive catalyst sites, SEM (Scanning Electron Microscopy) and particle size distribution analyses were carried out.展开更多
文摘The second-generation additive LOP-A for enhancing the propylene output and increasing the octane rating of gasoline developed by the Lanzhou Chemical Research Center under the PetroChina Petrochemical Research Institute has been successfully manufactured at the first attempt in the No. 1 microspheric catalyst unit of the catalyst factory at the Lanzhou Petrochemical Company.
基金Supported by the National Natural Science Foundation of China(21006127)the National Basic Research Program of China(2012CB720500)the Science Foundation of China University of Petroleum(KYJJ2012-05-28)
文摘Operation optimization is an effective method to explore potential economic benefits for existing plants. The m.aximum potential benefit from operationoptimization is determined by the distances between current operating point and process constraints, which is related to the margins of design variables. Because of various ciisturbances in chemical processes, some distances must be reserved for fluctuations of process variables and the optimum operating point is not on some process constraints. Thus the benefit of steady-state optimization can not be fully achied(ed while that of dynamic optimization can be really achieved. In this study, the steady-state optimizationand dynamic optimization are used, and the potential benefit-is divided into achievable benefit for profit and unachievable benefit for control. The fluid catalytic cracking unit (FCCU) is used for case study. With the analysis on how the margins of design variables influence the economic benefit and control performance, the bottlenecks of process design are found and appropriate control structure can be selected.
基金supported by the research fund of the National Natural Science Foundation of China (21306162)the National Basic Research Program "973" Project of China (2010CB226903)Key Laboratory for Advanced Technology in Environmental Protection of Jiangsu Province (AE201309)
文摘In this work, Zr-M(M=Cu, Mn, Ce) type sulfur transfer agent was prepared by impregnation method. Under the condition similar to that in the regenerator of FCC units, the influence of different active metal components and their contents on sulfur transfer agent were investigated. Moreover, the crystalline structure of sulfur transfer agent was characterized by X-ray diffraction(XRD) and Fourier transforms infrared spectroscopy(FT-IR). The result showed that the Zr-Mn sulfur transfer agent could effectively reduce the SO2 content in FCC regenerator flue gas, featuring high SO2 adsorption capacity. The sulfur transfer agent was inactivated in 40—60 min during the test. In the course of reduction reaction, after several reaction cycles, the formation of SO2 ceased and only H2 S was detected as the reduction product.
基金Supported by the Ministry of Science and Technology of China Through the National Basic Research Program (2010CB226905)the National Natural Science Foundation of China for the Youth (20706059)
文摘Using rectorite extrudates from calcined rectorite powder as the starting material, a series of ZSM-5/rectorite composites were prepared via the in-situ crystallization method. The physicochemical properties and propylene boosting performance of the resulting samples were characterized by using X-ray diffraction, scan- ning electronic microscopy/energy dispersive spectrometer, N2 adsorption-desorption, and Fourier transformed in/tared spectroscopy of pyndine adsorption, respectively, and assessed by using Daqing atmospheric residue as Iced- stock. The results showed that the ZSM-5/rectorite composites in which the ZSM-5 phase grows inositu as a 2-3 p,m thick layer on rectorite particles have a trimodal microporous-mesoporous-macroporous structure and thus exhibit outstanding propylene boosting performance. Compared with a commercial ZSM-5 incorporated fluid catalytic cracking catalyst, the ZSM-5/rectorite composite incorporated catalyst increased the yield and selectivity of propylene by 2.44% and 5.35%, respectively.
基金supported by the National Basic Research Program of China (2010CB226901)
文摘The basic-nitrogen aromatic compounds in feedstocks and liquid products from the micro-reactor and soluble components of coke obtained during fluid catalytic cracking (FCC) process were analyzed by the micro-electrospray ioniza- tion (ESI) 9.4T Fourier transform ion cyclotron resonance mass spectrometry (FT-ICR MS) with an average mass resolving power of 300 000 at a mass range of 100--1 200. The analytical results revealed that the coker gas oil (CGO) contained a higher abundance of basic-nitrogen aromatic compounds with the type of-SN to -9N compared with those in deasphalted oil (DAO) and mixed FCC feedstock. After catalytic cracking, the abundance of lowly condensed basic-nitrogen aromatic compounds was much less than those of highly condensed aromatics in the liquid products, with the carbon number mainly ranging from 6 to 25 and the average carbon number of the side-chains equating to 1--5. On the contrary, with respect to the soluble components of coke, the abundance of lowly condensed basic-nitrogen aromatic compounds was more than those of highly condensed aromatics, and the carbon number ranged from 12 to 30, which was much smaller than that of the mixed FCC feedstock but slightly larger than that of the cracked liquid products. These results have provided some fundamental information on FCC process.
文摘Using the self-developed viscosity measuring device, the viscosity variations of coal-oil slurries with temperature increasing during coal-oil co-processing were studied. The results show that the viscosity of coal-oil slurries prepared by different kinds of oil varies differently during heating. The viscosity of the coal-oil slurry prepared by the catalytic cracking slurry (FCC) generally decreases during heating. However, the viscosity of the coal-oil slurry prepared by the high-temperature coal tar (CT) will peak at 338 ℃ during heating. The differences in viscosity variations of coal-oil slurries are analyzed. In addition to the temperature, the properties of the solvents and coal are the main influencing factors. Because the used coal contains a large number of polar functional groups, the swelling behavior of the coal in polar solvent (CT) is stronger than that in non-polar solvent (FCC). The swelling effect of the coal can result in the appearance of the viscosity peak. Therefore, before 100 ~C, the solvent molecules entering into the coal pores is the main influencing factor of coal-oil slurries viscosity variations. After 100 ℃, the increasing of particle size of coal particles is the main influencing factor of coal-oil slurries viscosity variations.
文摘A catalyst is a substance that alters the rate of a reaction. The process of catalysis is essential to the modem day manufacturing industry, mainly in FCC (Fluid Catalytic Cracking) process units. However, long-term exploitation of oil and gas processing catalysts leads to formation of carbon- and sulfur-containing structures of coke and dense products on the catalyst surface. They block reactive catalyst sites and reduce the catalytic activity. The main advantage of radiation processing by EB (electron beam) and gamma rays is chain cracking reaction in crude oil. Otherwise, under exposure to ionize radiation, considerable structure modification of equilibrium silica-alumina catalyst from FCC process may occur, in addition to the removal of impurities. The conditions applied in the irradiation range (20-150 kGy) of gamma rays and EB were not sufficient to alter the structure of the catalyst, whether for removal of the contaminant nickel, a major contaminant of the FCC catalyst, either to rupture of the crystalline structure either for the future reutilization of chemical elements. ATR-FTIR (Attenuated Total Reflectance-Fourier Transform Infrared Spectroscopy and EDXRFS (Energy Dispersive X-Ray Fluorescence Spectrometry) analysis were used to characterize and evaluate effects of radiation processing on equilibrium catalysts purification. To evaluate and comprehend the reactive catalyst sites, SEM (Scanning Electron Microscopy) and particle size distribution analyses were carried out.