A specific revised HFCVD apparatus and a novel process combining HFCVD and polishing technique were presented to deposit the micro-and nano-crystalline multilayered ultra-smooth diamond（USCD） film on the interior-ho...A specific revised HFCVD apparatus and a novel process combining HFCVD and polishing technique were presented to deposit the micro-and nano-crystalline multilayered ultra-smooth diamond（USCD） film on the interior-hole surface of WC-Co drawing dies with aperture ranging from d1.0 mm to 60 mm.Characterization results indicate that the surface roughness values（Ra） in the entry zone,drawing zone and bearing zone of as-fabricated USCD coated drawing die were measured as low as 25.7,23.3 and 25.5 nm,respectively.Furthermore,the friction properties of USCD films were examined in both dry sliding and water-lubricating conditions,and the results show that the USCD film presents much superior friction properties.Its friction coefficients against ball-bearing steel,copper and silicon nitride balls（d4 mm）,is always lower than that of microcrystalline diamond（MCD） or WC-Co sample,regardless of the lubricating condition.Meanwhile,it still presents competitive wear resistance with the MCD films.Finally,the working lifetime and performance of as-fabricated USCD coated drawing dies were examined under producing low-carbon steel pipes in dry-sliding and water-lubricating conditions.Under the water-lubricating drawing condition,its production significantly increases by about 20 times compared with the conventional WC-Co drawing dies.展开更多
A novel fabrication process for micro patterns with curvature was introduced. The curved structures were made by compensating rectangular micro structures with liquid photoresist layer. Because of the surface tension ...A novel fabrication process for micro patterns with curvature was introduced. The curved structures were made by compensating rectangular micro structures with liquid photoresist layer. Because of the surface tension of the liquid in micro scale, various shapes of meniscus can he made on the micro channels. The micro channels were made on the silicon suhstrate in advance, and then the liquid layer was coated on the micro channels. From the nature of liquid behavior, the curved patterns with smooth surface are obtained, which cannot be made easily with the conventional mechanical machining, as well as with the microfabrication processes, such as wet and dry etching. With this principle, it is expected that the smooth and curved surfaces can be made by simple processes and the results can be applied widely, such as optical patterns.展开更多
To improve the wear and corrosion properties of AZ91D magnesium alloys,Cu-based amorphous composite coatings were fabricated on AZ91D magnesium alloy by laser cladding using mixed powders of Cu47Ti34Zr11Ni8 and SiC.Th...To improve the wear and corrosion properties of AZ91D magnesium alloys,Cu-based amorphous composite coatings were fabricated on AZ91D magnesium alloy by laser cladding using mixed powders of Cu47Ti34Zr11Ni8 and SiC.The wear and corrosion behaviours of the coatings were investigated.The wear resistance of the coatings was evaluated under dry sliding wear condition at room temperature.The corrosion resistance of the coatings was tested in 3.5%(mass fraction) NaCl solution.The coatings exhibit excellent wear resistance due to the recombined action of amorphous phase and different intermetallic compounds.The main wear mechanisms of the coatings and the AZ91D sample are different.The former is abrasive wear and the latter is adhesive wear.The coatings compared with AZ91D magnesium alloy also exhibit good corrosion resistance because of the presence of the amorphous phase in the coatings.展开更多
This paper presents an experimental investigation of the turbulent boundary layers on both groove and smooth flat surfaces. The flow structures were shown in a water tunnel using the hydrogen-bubble flow visualization...This paper presents an experimental investigation of the turbulent boundary layers on both groove and smooth flat surfaces. The flow structures were shown in a water tunnel using the hydrogen-bubble flow visualization technique. The measurement results indicate that: (1) the grooves can effectively reduce accumulation of low-speed fluids, decrease the number of the low-speed streaks and depress oscillation of the streaks in the sublayer; (2) the grooves can restrain forming of the horseshoe vortices in the buffer region; (3) the grooves bate oscillation and kinking of the quasi-streamwise vortices and restrain production of the hairpin vortices and the ring vortices, reducing both frequency and intensity of the turbulence bursting; (4) the grooves directly affect the flow structures in the sublayer of the boundary layer and then modulate the flow field up to the buffer region and the logarithmic region by restraining development and interaction of the vortices.展开更多
基金Project(51005154) supported by the National Natural Science Foundation of ChinaProject(12CG11) supported by the Chenguang Program of Shanghai Municipal Education Commission,ChinaProject(201104271) supported by the China Postdoctoral Science Foundation Special Funded Project
文摘A specific revised HFCVD apparatus and a novel process combining HFCVD and polishing technique were presented to deposit the micro-and nano-crystalline multilayered ultra-smooth diamond（USCD） film on the interior-hole surface of WC-Co drawing dies with aperture ranging from d1.0 mm to 60 mm.Characterization results indicate that the surface roughness values（Ra） in the entry zone,drawing zone and bearing zone of as-fabricated USCD coated drawing die were measured as low as 25.7,23.3 and 25.5 nm,respectively.Furthermore,the friction properties of USCD films were examined in both dry sliding and water-lubricating conditions,and the results show that the USCD film presents much superior friction properties.Its friction coefficients against ball-bearing steel,copper and silicon nitride balls（d4 mm）,is always lower than that of microcrystalline diamond（MCD） or WC-Co sample,regardless of the lubricating condition.Meanwhile,it still presents competitive wear resistance with the MCD films.Finally,the working lifetime and performance of as-fabricated USCD coated drawing dies were examined under producing low-carbon steel pipes in dry-sliding and water-lubricating conditions.Under the water-lubricating drawing condition,its production significantly increases by about 20 times compared with the conventional WC-Co drawing dies.
基金the support of Ministry of Knowledge and Economy through Strategic Technology Development ProjectConversing Research Center Program through the National Research Foundation of Korea (NRF) funded by the Ministry of Education, Science and Technology
文摘A novel fabrication process for micro patterns with curvature was introduced. The curved structures were made by compensating rectangular micro structures with liquid photoresist layer. Because of the surface tension of the liquid in micro scale, various shapes of meniscus can he made on the micro channels. The micro channels were made on the silicon suhstrate in advance, and then the liquid layer was coated on the micro channels. From the nature of liquid behavior, the curved patterns with smooth surface are obtained, which cannot be made easily with the conventional mechanical machining, as well as with the microfabrication processes, such as wet and dry etching. With this principle, it is expected that the smooth and curved surfaces can be made by simple processes and the results can be applied widely, such as optical patterns.
基金Project(AWPT08-10)supported by the Open Fund of the State Key Laboratory of Advanced Welding Production Technology in Harbin Institute of Technology,ChinaProject(mmlab0706)supported by the Open Fund of the State Key Laboratory of Materials Modification by Laser,Ion and Electron Beams in Dalian University of University,ChinaProject(0710908-05-K)supported by the Research Funds of the Guangxi Key Laboratory of Information Materials in Guilin University of Electronic Technology,China
文摘To improve the wear and corrosion properties of AZ91D magnesium alloys,Cu-based amorphous composite coatings were fabricated on AZ91D magnesium alloy by laser cladding using mixed powders of Cu47Ti34Zr11Ni8 and SiC.The wear and corrosion behaviours of the coatings were investigated.The wear resistance of the coatings was evaluated under dry sliding wear condition at room temperature.The corrosion resistance of the coatings was tested in 3.5%(mass fraction) NaCl solution.The coatings exhibit excellent wear resistance due to the recombined action of amorphous phase and different intermetallic compounds.The main wear mechanisms of the coatings and the AZ91D sample are different.The former is abrasive wear and the latter is adhesive wear.The coatings compared with AZ91D magnesium alloy also exhibit good corrosion resistance because of the presence of the amorphous phase in the coatings.
基金Project funded by National Natural Science Foundation of China, Grant No.50376002.
文摘This paper presents an experimental investigation of the turbulent boundary layers on both groove and smooth flat surfaces. The flow structures were shown in a water tunnel using the hydrogen-bubble flow visualization technique. The measurement results indicate that: (1) the grooves can effectively reduce accumulation of low-speed fluids, decrease the number of the low-speed streaks and depress oscillation of the streaks in the sublayer; (2) the grooves can restrain forming of the horseshoe vortices in the buffer region; (3) the grooves bate oscillation and kinking of the quasi-streamwise vortices and restrain production of the hairpin vortices and the ring vortices, reducing both frequency and intensity of the turbulence bursting; (4) the grooves directly affect the flow structures in the sublayer of the boundary layer and then modulate the flow field up to the buffer region and the logarithmic region by restraining development and interaction of the vortices.
