锻件热疲劳及冷热模拟试验装置

介绍了一种最新研制的冷热模拟试验装置的设计思路、工作原理、功能及应用范围。试验表明该试验装置可进行材料的冷热拉伸和压缩试验,准确测量材料在-100~800℃范围内的力学性能指标,同时可以进行材料冷热疲劳试验;可按材料的试验要求,推测材料在恒定载荷下的冷热循环疲劳破坏寿命。

薄壁大长套类工件变形及加工方法的实验研究

薄壁大长套类工件变形一直是机械加工的工艺难题。为此,在研究冷热加工变形量的基础上,对该类坯件材料、冷热加工工序,装夹方式、切削用量及刀具几何角度等加工环节进行了生产性实验,为减小薄壁大长套类工件变形找出了行之有效的加工方法。

J-90合金冷变形再结晶研究

本文按照第三次技术交流会的要求 ,对J-90合金做了较为细致的冷热变形再结晶实验。通过对实验所得的大量数据与图片分析得出J-90合金具有良好的冷变形能力 ,并且具有较为明显的临界变形量 ,而再结晶温度在 90 0℃时 ,J-90合金冷热变形再结晶温度一致 ,均为 90

Effect of thermo-mechanical treatment on microstructure and mechanical properties of wire-arc additively manufactured Al-Cu alloy

Wire-arc additive manufacture(WAAM)has great potential for manufacturing of Al-Cu components.However,inferior mechanical properties of WAAM deposited material restrict its industrial application.Inter-layer cold rolling and thermo-mechanical heat treatment(T8)with pre-stretching deformation between solution and aging treatment were adopted in this study.Their effects on hardness,mechanical properties and microstructure were analyzed and compared to the conventional heat treatment(T6).The results show that cold rolling increases the hardness and strengths,which further increase with T8 treatment.The ultimate tensile strength(UTS)of 513 MPa and yield stress(YS)of 413 MPa can be obtained in the inter-layer cold-rolled sample with T8 treatment,which is much higher than that in the as-deposited samples.The cold-rolled samples show higher elongation than that of as-deposited ones due to significant elimination of porosity in cold rolling;while both the T6 and T8 treatments decrease the elongation.The cold rolling and pre-stretching deformation both contribute to the formation of dense and dispersive precipitatedθ′phases,which inhibits the dislocation movement and enhances the strengths;as a result,T8 treatment shows better strengthening effect than the T6 treatment.The strengthening mechanism was analyzed and it was mainly related to work hardening and precipitation strengthening.

弹性胀圈工件变形与加工工艺的研究

弹性胀圈属薄壁多槽口零件,冷/热加工变形一直是机械加工工艺的难题。在分析弹性胀圈工件冷热加工变形及装夹变形的基础上,改进原有的加工工艺,探索出一套生产弹性胀圈的合理工艺方案,为各种类型弹性胀圈提供了行之有效的加工方法。

从失效案例探讨不锈钢的应力腐蚀问题

对三种不同牌号不锈钢构件的应力腐蚀失效案例进行了分析,讨论了影响不锈钢实际使用效果的常见因素。分析认为,在不锈钢材料和构件的制造和使用过程中,要严格控制冷热加工的变形率和温度,并避免材料长期在敏化温度下工作;要充分了解各类不锈钢的材料特性以及构件的使用环境,特别是要考虑某些极端条件对材料耐蚀性的影响,才能更加合理地选择不锈钢;在设计不锈钢构件时,要充分考虑强度对不锈钢耐蚀性的影响,尽量降低其工艺强度水平,不宜采用材料强度上限设计,如果在此情况下强度不能满足要求,应选用更高强度的其它材料。

Effects of melt overheating degree on undercooling degree and amorphous forming of Nd_9Fe_(85-x)Ti_4C_2B_x(x=10, 12) magnetic alloys

The effectsof melt overheating degree on the undercooling degree and resultant solidification structures of Nd9Fe85-xTi4C2Bx（x=10, 12） glass-forming alloyswerestudied by differential thermal analysis combining with solidification structure analysis. The results indicate that the undercooling degree of Nd9Fe85-xTi4C2Bx（x=10, 12） alloys significantly increaseswith the rise of melt overheating degree, and two overheating degree thresholds corresponding to the drastic increase of the mean undercooling degree are found for each of the alloys. The existence of two turning points of the mean undercooling degreescan be linked to the structure transitions inside the overheated melts, which result in the evident increase of volume fraction of amorphous phasein the solidified structures.

Quantitative contributions of solution atoms, precipitates and deformation to microstructures and properties of Al-Sc-Zr alloys

In order to investigate the effects of solid solution atoms, precipitated particles and cold deformation on the microstructures and properties of Al-Sc-Zr alloys, the Al-Sc-Zr alloys prepared by continuous rheo-extrusion were treated by thermomechanical treatment, analyzed for conductivity and mechanical properties by tensile and microhardness testing, and characterized using optical microscope, TEM and STEM. A mathematical model was established to quantitatively characterize the contribution of solid solution atoms, precipitates and cold deformation to the conductivity of the alloy. The results show that the strength of Al alloy can be significantly improved by solid solution, aging and cold deformation, and the quantitative impacts of solution atoms, precipitates and cold deformation on the conductivity of Al alloy are 10.5%(IACS), 2.3%(IACS) and 0.5%(IACS), respectively. Aging and cold deformation treatments are the keys to obtain high-strength and high-conductivity aluminum alloy wires.

Effect of cold deformation and heat treatment on microstructure and mechanical properties of TC21 Ti alloy

In the present research work on TC21 titanium alloy(6.5 Al-3 Mo-1.9 Nb-2.2 Sn-2.2 Zr-1.5 Cr), the effects of cold deformation, solution treatment with different cooling rates and then aging on microstructure, hardness and wear property were investigated. A cold deformation at room temperature with 15% reduction in height was applied on annealed samples. The samples were solution-treated at 920 ℃ for 15 min followed by different cooling rates of water quenching(WQ), air cooling(AC) and furnace cooling(FC) to room temperature. Finally, the samples were aged at 590 ℃ for 4 h. Secondary α-platelets precipitated in residual β-phase in the case of solution-treated samples with AC condition and aged ones. The maximum hardness of HV 470 was obtained for WQ + aging condition due to the presence of high amount of residual β-matrix(69%), while the minimum hardness of HV 328 was reported for FC condition. Aging process after solution treatment can considerably enhance the wear property and this enhancement can reach up to about 122% by applying aging after WQ compared with the annealed samples.

Influence of deformation and heat treatment on electrical conductivity of CuMoCr alloy

The solution heat treatment,cold deformation and subsequent aging were performed on CuMoCr alloy.And the influence of deformation and aging treatment on the electrical conductivity of CuMoCr alloy was studied through metallograph,transmission electron microscopy(TEM) and electrical conductivity measurement.Results show that deformation without subsequent aging can reduce the electrical conductivity of CuMoCr alloy,but deformation followed by the optimum aging treatment can effectively improve the electrical conductivity of CuMoCr alloy.Aging at 500 ℃ for 4 h after 80% deformation,the much better electrical conductivity of CuMoCr alloy can be obtained.Reduction of Cr content in the Cu matrix could be the reason for the enhancement of electrical conductivity.

Deformation and heat treatment ability of three-layer 6009/7050/6009 Al alloy clad slab prepared by direct-chill casting

Three-layer6009/7050/6009aluminum alloy clad slab was fabricated by an innovative direct-chill casting process.To study the response of the clad slab to plastic deformation and heat treatments,homogenization annealing,hot rolling,solution and aging were successively performed on the as-cast6009/7050/6009clad samples.The results revealed that excellent metallurgical bonding between7050alloy layer and6009alloy layer was achieved under optimal parameters.The clad ratio obviously decreased when the annealed sample was rolled to55%hot reduction level,and then changed slightly with further rolling.Furthermore,the content of rodlike Zn-rich phases increased significantly in7050alloy layer in the homogenized clad samples after rolling at55%,65%and75%hot reduction levels,and the higher level of hot reduction resulted in narrower diffusion layer.Subsequent solution and aging significantly improved the hardness in7050alloy layer,interfaces and6009alloy layers of the rolled samples except for the thin side for the75%hot reduction sample.

Evolution of microstructure, phase composition, and tensile properties of severely cold deformed titanium metastable β alloy in rapid continuous heating

Influence of severe cold deformation of titanium alloy Ti-1.5%A1-6.8%Mo-4.5%Fe in metastable β condition on the evolution of phase composition, microstructure, and tensile properties during continuous rapid heating was studied. As-deformed alloy was characterized by quasi-amorphous single-phase β condition with an abnormal temperature dependence of electric resistance that was normalized after 48 h exposure at room temperature as a result of isothermal ω phase precipitation. Subsequent rapid heating with a rate of 5 ℃/s caused recovery and recrystallization. Tensile properties of the alloy after different treatments were determined and discussed.

Effects of process parameters on warpage of rapid heat cycle moulding plastic part

The effects of process parameters in rapid heat cycle moulding （RHCM） on parts warpage were investigated. A vehicle-used blue-tooth front shell （consisting of ABS material） was considered as a part example manufactured by RHCM method. The corresponding rapid heat response mould with an innovational conformal heating/cooling channel system and a dynamic mould temperature control system based on the Jll-W-160 type precise temperature controller was proposed. During heating/cooling process, the mould was able to be heated from room temperature to 160 ~C in 6 s and then cooled to 80 ~C in 22 s. The effects of processing conditions in RHCM on part warpage were investigated based on the single factor experimental method and Taguchi theory. Results reveal that the elevated mould temperature reduces unwanted freezing during the injection stage, thus improving mouldability and enhancing part quality, whereas the overheated of mould temperature will lead to defective product. The feasible mould temperature scope in RHCM should be no higher than 140 ~C, and the efficient mould temperature scope should be around the polymer heat distortion temperature. Melt temperature as well as injection pressure effects on warpage can be divided into two stages The lower stage gives a no explicit effect on warpage whereas the higher stage leads to a quasi-linear downtrend. But others affect the warpage as a V-type fluctuation, reaching to the minimum around the heat distortion temperature. Under the same mould temperature condition, the effects of process parameters on warpage decrease according to the following order, packing time, packing pressure, melt temperature, injection pressure and cooling time, respectively.