The mathematical model of high-efficiency continuous billet casting was developed, incorporating the effective spraying water coefficient and the effective specific spraying water flowrate of secondary cooling. To rea...The mathematical model of high-efficiency continuous billet casting was developed, incorporating the effective spraying water coefficient and the effective specific spraying water flowrate of secondary cooling. To realize uniform cooling in secondary cooling zones, the spraying cooling structure and the arrangement of nozzles were redesigned and optimized, and an additional spraying cooling zone was used. A new secondary cooling model of spraying water was built. It was found that the required spraying water flowrate of a cooling zone was related with the casting speed, the casting temperature, the compositions of liquid steel and the cooling water temperature of secondary cooling. The operation of the reformed caster proved that the spraying cooling structure and the new secondary cooling model were suitable, and the casting speed was greatly enhanced. The highest casting speed was （3.8 to 4.0） m/min for billet with a section of 150× 150 mm^2. The quality And the outout of the billet were imoroved, andthe economical benefit was heightened.展开更多
基金Funded by the National Natural Science Foundation of China (No. 50674109).
文摘The mathematical model of high-efficiency continuous billet casting was developed, incorporating the effective spraying water coefficient and the effective specific spraying water flowrate of secondary cooling. To realize uniform cooling in secondary cooling zones, the spraying cooling structure and the arrangement of nozzles were redesigned and optimized, and an additional spraying cooling zone was used. A new secondary cooling model of spraying water was built. It was found that the required spraying water flowrate of a cooling zone was related with the casting speed, the casting temperature, the compositions of liquid steel and the cooling water temperature of secondary cooling. The operation of the reformed caster proved that the spraying cooling structure and the new secondary cooling model were suitable, and the casting speed was greatly enhanced. The highest casting speed was （3.8 to 4.0） m/min for billet with a section of 150× 150 mm^2. The quality And the outout of the billet were imoroved, andthe economical benefit was heightened.
