Additive manufacturing technologies enable the production of parts by successively adding layers. In powder-based technologies, each powder layer is selectively solidified following the respective cross-section of the...Additive manufacturing technologies enable the production of parts by successively adding layers. In powder-based technologies, each powder layer is selectively solidified following the respective cross-section of the parts either by the application of high-energy radiation or by the selective deposition of binder. By repeating the steps of layer deposition and selective solidification, parts are fabricated. The layer-wise build-up and the ambient conditions lead to warpage of the parts due to the temporarily and locally uneven distribution of shrinkage throughout the part. This leads to deviations in shape and dimension. The development of these technologies fosters a change fi＇om prototyping to manufacturing applications, As a consequence, higher standards regarding the shape and dimensional accuracy are required. Therefore, new strategies to minimize the resulting deformations are necessary to reduce rejects and widen the range of applications of the described technologies. In this paper, an empirical, a knowledge-based and a simulative approach for warpage compensation are introduced. They are all based on the pre-deformation of the digital 3D part geometry inverse to the expected deformation during manufacturing. The aim of the research is the development of a comprehensive method that enables users to improve their part-quality by supporting the pre-deformation process. Contrary to existing work, this method should not be process-specific but cover a wide range of additive manufacturing techniques. Typical forms of deformation of the processes laser sintering, laser beam melting and 3D printing （powder-binder） are presented and compensation strategies are disenssed. Finally, an outlook on the ongoing research is given.展开更多
The size and the shape of non-reversal random-walking polymerchains near an impenetrable, non- interacting flat surface areinvestigated by means of Monte Carlo simulation on the simple cubiclattice. It was found that ...The size and the shape of non-reversal random-walking polymerchains near an impenetrable, non- interacting flat surface areinvestigated by means of Monte Carlo simulation on the simple cubiclattice. It was found that both size and shape are dependent on thenormal-to-surface distance z_0 of the first segment of chain. We findthat the size and shape of chains, characterized by mean squareradius of gyration and mean asphericity parameter respectively, show similar dependence on distance z_0.展开更多
This paper presents finite element results of ceramic masonry prisms and walls under concentric compression. Four different hole geometries of ceramic units were studied （called Types A, B, C and D）. The A-type unit...This paper presents finite element results of ceramic masonry prisms and walls under concentric compression. Four different hole geometries of ceramic units were studied （called Types A, B, C and D）. The A-type unit had two rectangular hollows, B-type and C-type units have two rounded hollows and different net areas, mad the D-type unit had two rectangular hollows and a double central web. This study analyzed units, prisms and structural walls joined by bedding mortar. The objective was to verify the stress distribution in units and mortars. The results showed that the distribution of compressive stress along the length and width of those units was uniform, but lateral tensile stress along the length was distinct for different geometries. In addition, this study observed that hollow shapes have an important influence in stress distribution. The D-type unit was the one that showed more uniform tension distribution, without peaks of stress concentration. This indicates that a D-type unit is the most efficient unit for use in masonry structures.展开更多
文摘Additive manufacturing technologies enable the production of parts by successively adding layers. In powder-based technologies, each powder layer is selectively solidified following the respective cross-section of the parts either by the application of high-energy radiation or by the selective deposition of binder. By repeating the steps of layer deposition and selective solidification, parts are fabricated. The layer-wise build-up and the ambient conditions lead to warpage of the parts due to the temporarily and locally uneven distribution of shrinkage throughout the part. This leads to deviations in shape and dimension. The development of these technologies fosters a change fi＇om prototyping to manufacturing applications, As a consequence, higher standards regarding the shape and dimensional accuracy are required. Therefore, new strategies to minimize the resulting deformations are necessary to reduce rejects and widen the range of applications of the described technologies. In this paper, an empirical, a knowledge-based and a simulative approach for warpage compensation are introduced. They are all based on the pre-deformation of the digital 3D part geometry inverse to the expected deformation during manufacturing. The aim of the research is the development of a comprehensive method that enables users to improve their part-quality by supporting the pre-deformation process. Contrary to existing work, this method should not be process-specific but cover a wide range of additive manufacturing techniques. Typical forms of deformation of the processes laser sintering, laser beam melting and 3D printing （powder-binder） are presented and compensation strategies are disenssed. Finally, an outlook on the ongoing research is given.
基金Supported by the National Natural Science Foundation of China (No. 20076038).
文摘The size and the shape of non-reversal random-walking polymerchains near an impenetrable, non- interacting flat surface areinvestigated by means of Monte Carlo simulation on the simple cubiclattice. It was found that both size and shape are dependent on thenormal-to-surface distance z_0 of the first segment of chain. We findthat the size and shape of chains, characterized by mean squareradius of gyration and mean asphericity parameter respectively, show similar dependence on distance z_0.
文摘This paper presents finite element results of ceramic masonry prisms and walls under concentric compression. Four different hole geometries of ceramic units were studied （called Types A, B, C and D）. The A-type unit had two rectangular hollows, B-type and C-type units have two rounded hollows and different net areas, mad the D-type unit had two rectangular hollows and a double central web. This study analyzed units, prisms and structural walls joined by bedding mortar. The objective was to verify the stress distribution in units and mortars. The results showed that the distribution of compressive stress along the length and width of those units was uniform, but lateral tensile stress along the length was distinct for different geometries. In addition, this study observed that hollow shapes have an important influence in stress distribution. The D-type unit was the one that showed more uniform tension distribution, without peaks of stress concentration. This indicates that a D-type unit is the most efficient unit for use in masonry structures.
