In order to meet the technical requirements of grinding the circumferential cutting edge of indexable inserts, thermo-mechanical properties of bowl-shaped grinding wheel in high speed grinding process and the influenc...In order to meet the technical requirements of grinding the circumferential cutting edge of indexable inserts, thermo-mechanical properties of bowl-shaped grinding wheel in high speed grinding process and the influence of dimension variations of the grinding wheel on machining accuracy were investigated. Firstly, the variation trends of the dimension due to centrifugal force generated in different wheel speeds were studied and the effect of stress stiffening and spin softening was presented. Triangular heat flux distribution model was adopted to determine temperature distribution in grinding process. Temperature field cloud pictures were obtained by the finite element software. Then, dimension variation trends of wheel structure were acquired by considering the thermo-mechanical characteristic under combined action of centrifugal force and grinding heat at different speeds. A method of online dynamic monitoring and automatic compensation for dimension error of indexable insert was proposed. By experimental verification, the precision of the inserts satisfies the requirement of processing.展开更多
The hydraulic performance test of the mixed-flow pump has been carried out through selecting different blade tip clearances and various blade angle errors.The ratio of the mixed-flow pump efficiency reduction and the ...The hydraulic performance test of the mixed-flow pump has been carried out through selecting different blade tip clearances and various blade angle errors.The ratio of the mixed-flow pump efficiency reduction and the blade tip clearance variation(η/δ) varies with the flow rate coefficient revealing a parabolic trend.An empirical equation has been developed for the mixed-flow pump model by parabolic fitting.For the same blade tip clearance variation δ,the mixed-flow pump efficiency reduction η increases rapidly as the flow rate rises.For any given flow rate,the efficiency,the head and the shaft power of the mixed-flow pump all decrease with the increase of the blade tip clearance.Among them,the efficiency reduction η varies approximately linearly with the blade tip clearance variation δ.When the angle of an individual blade of the mixed-flow pump has a deviation,the performance curves will move and change.These curves have consistent change directions with the performance curves under the condition of all the blades rotated at the same time,but have smaller offset and lower range of variation.When an individual blade angle error changes to ±2°,the optimal efficiency of the mixed-flow pump will have no significant difference.When the individual blade angle error increases to ±4°,the optimal efficiency will decrease by 1%.展开更多
The effects of blade bowing on the performance of a high pressure-ratio turbocharger centrifugal compressor were studied by experiments and numerical simulation.The results showed that the negative bowing was capable ...The effects of blade bowing on the performance of a high pressure-ratio turbocharger centrifugal compressor were studied by experiments and numerical simulation.The results showed that the negative bowing was capable of increasing the choke mass rate and the efficiency but decreased the surge mass flow rate,while the positive bowing had the opposite effects.When coupling with the self-recirculation casing treatment,the surge mass flow rate of the compressor with negative bowing blade was almost identical with that of the prototype,while the choke mass flow rate was still larger,and the total effect contributed to an increase of the stable flow range by 5.85%at design speed.Besides,the flow mechanism of the coupling effects of blade bowing and self-recirculation casing treatment was discussed.展开更多
A new laboratory evaluation method for the coating blade was developed, and the tribological properties of coating blades with different Ti-based coatings were studied by UMT-2 tribometer. Comparison between the areas...A new laboratory evaluation method for the coating blade was developed, and the tribological properties of coating blades with different Ti-based coatings were studied by UMT-2 tribometer. Comparison between the areas of scratches before and after the cutting experiment was used to evaluate the cutting performance of the blades. Results showed that friction coefficient of TiA1CrN/TiA1N coating was significantly lower than that of TiA1SiN coating. Analysis of the worn surface revealed that the TiA1SiN and TiAICrN/TiA1N coatings in the dry turning process exhibited sign of inhornogeneous adhesive wear and abrasive wear. TiA1CrN/TiA1N coating has a longer working life and better anti-wear property because of its duplex coating.展开更多
基金Project(2010ZX04001-162)supported by the National Science and Technology Major Project of China
文摘In order to meet the technical requirements of grinding the circumferential cutting edge of indexable inserts, thermo-mechanical properties of bowl-shaped grinding wheel in high speed grinding process and the influence of dimension variations of the grinding wheel on machining accuracy were investigated. Firstly, the variation trends of the dimension due to centrifugal force generated in different wheel speeds were studied and the effect of stress stiffening and spin softening was presented. Triangular heat flux distribution model was adopted to determine temperature distribution in grinding process. Temperature field cloud pictures were obtained by the finite element software. Then, dimension variation trends of wheel structure were acquired by considering the thermo-mechanical characteristic under combined action of centrifugal force and grinding heat at different speeds. A method of online dynamic monitoring and automatic compensation for dimension error of indexable insert was proposed. By experimental verification, the precision of the inserts satisfies the requirement of processing.
基金supported by the National Natural Science Foundation of China (Grant No. 51176088)
文摘The hydraulic performance test of the mixed-flow pump has been carried out through selecting different blade tip clearances and various blade angle errors.The ratio of the mixed-flow pump efficiency reduction and the blade tip clearance variation(η/δ) varies with the flow rate coefficient revealing a parabolic trend.An empirical equation has been developed for the mixed-flow pump model by parabolic fitting.For the same blade tip clearance variation δ,the mixed-flow pump efficiency reduction η increases rapidly as the flow rate rises.For any given flow rate,the efficiency,the head and the shaft power of the mixed-flow pump all decrease with the increase of the blade tip clearance.Among them,the efficiency reduction η varies approximately linearly with the blade tip clearance variation δ.When the angle of an individual blade of the mixed-flow pump has a deviation,the performance curves will move and change.These curves have consistent change directions with the performance curves under the condition of all the blades rotated at the same time,but have smaller offset and lower range of variation.When an individual blade angle error changes to ±2°,the optimal efficiency of the mixed-flow pump will have no significant difference.When the individual blade angle error increases to ±4°,the optimal efficiency will decrease by 1%.
基金supported by the National Natural Science Foundation of China(Grant No.51176087)
文摘The effects of blade bowing on the performance of a high pressure-ratio turbocharger centrifugal compressor were studied by experiments and numerical simulation.The results showed that the negative bowing was capable of increasing the choke mass rate and the efficiency but decreased the surge mass flow rate,while the positive bowing had the opposite effects.When coupling with the self-recirculation casing treatment,the surge mass flow rate of the compressor with negative bowing blade was almost identical with that of the prototype,while the choke mass flow rate was still larger,and the total effect contributed to an increase of the stable flow range by 5.85%at design speed.Besides,the flow mechanism of the coupling effects of blade bowing and self-recirculation casing treatment was discussed.
基金supported by the National Natural Science Foundation of China(Grant No.51075308)
文摘A new laboratory evaluation method for the coating blade was developed, and the tribological properties of coating blades with different Ti-based coatings were studied by UMT-2 tribometer. Comparison between the areas of scratches before and after the cutting experiment was used to evaluate the cutting performance of the blades. Results showed that friction coefficient of TiA1CrN/TiA1N coating was significantly lower than that of TiA1SiN coating. Analysis of the worn surface revealed that the TiA1SiN and TiAICrN/TiA1N coatings in the dry turning process exhibited sign of inhornogeneous adhesive wear and abrasive wear. TiA1CrN/TiA1N coating has a longer working life and better anti-wear property because of its duplex coating.
