塑料片材的分切和分切对策

随着社会生产力的不断提高,人们生活水平的飞跃上升,特别是我国加入WTO以来,国际贸易更加繁忙,塑料包装的用量得到了空前的扩大,并呈现出快速发展的趋势.同时由于它们的迅速发展,对它们的要求已越来越严.

Application of a fuzzy analytical hierarchy process to the prediction of vibration during rock sawing

A new predictive model for evaluating the vibration of a sawing machine was developed using a new rock classification system. The predictors are machine parameters and a rock sawability index. The new rock classification system includes four major parameters of the rock： uniaxial compressive strength, abrasiv- ity index, mean MoWs hardness, and Young＇s modulus. The FAHP approach was used when determining the weights of these parameters by six decision makers. Two groups of carbonate rocks were sawn using a fully-instrumented laboratory sawing rig at different feed rates and depths of cut. During the sawing trials system vibration was monitored as a measure of saw performance. Then, a new statistical model was obtained by multiple regression on the machining parameters and the rock sawability index. The model is very useful for the evaluation of the system vibration, and for selecting suitable machining parameters, from a limited set of mechanical properties.

ECT Image Analysis Methods for Shear Zone Measurements during Silo Discharging Process

The paper covers the electrical capacitance tomography(ECT) data analysis on shear zones formed during silo discharging process.This is due to the ECT aptitude for detection of slight changes of material concentration.On the basis of ECT visualisations,wall-adjacent shear zone profiles are analysed for different wall roughness parameters.The analysis on changes of material concentration,based on ECT images,enables the calculation for the characteristic parameters of shear zones-size and material concentration inside the shear zone in a dynamic process of silo discharging.In order to verify the methodology a series of experiments on gravitational flow of bulk solids under various conditions were conducted with different initial granular material packing densities and silo wall roughness.The investigation shows that the increase in container wall roughness is an effective method for reducing the dynamic effects during the material discharging,since these effects are resulted from the resonance between hopper construction and trembling material.Such effects will damage industrial equipment in practical applications and need further investigation.

ARX-NNPLS Model Based Optimization Strategy and Its Application in Polymer Grade Transition Process

Since it is often difficult to build differential algebraic equations (DAEs) for chemical processes, a new data-based modeling approach is proposed using ARX (AutoRegressive with eXogenous inputs) combined with neural network under partial least squares framework (ARX-NNPLS), in which less specific knowledge of the process is required but the input and output data. To represent the dynamic and nonlinear behavior of the process, the ARX combined with neural network is used in the partial least squares (PLS) inner model between input and output latent variables. In the proposed dynamic optimization strategy based on the ARX-NNPLS model, neither parameterization nor iterative solving process for DAEs is needed as the ARX-NNPLS model gives a proper representation for the dynamic behavior of the process, and the computing time is greatly reduced compared to conventional control vector parameterization method. To demonstrate the ARX-NNPLS model based optimization strategy, the polyethylene grade transition in gas phase fluidized-bed reactor is taken into account. The optimization results show that the final optimal trajectory of quality index determined by the new approach moves faster to the target values and the computing time is much less.

Modeling of Transient Thermal Conditions in Cutting

The thermal conditions like the temperature distribution and the heat fluxes during metal cutting have a major influence on the machinability, the tool lifetime, the metallurgical structure and thus the functionality of the work piece. This in particular applies for manufacturing processes like milling, drilling and turning for high-value turbomachinery components like impellers, combustion engines and compressors of the aerospace and automotive industry as well as energy generation, which play a major role in modern societies. However, numerous analytical and experimental efforts have been conducted in order to understand the thermal conditions in metal cutting, yet many questions still prevail. Most models are based on a stationary point of view and do not include time dependent effects like in intensity and distribution varying heat sources, varying engagement conditions and progressive tool wear. In order to cover such transient physics an analytical approach based on Green＇s functions for the solution of the partial differential equations of unsteady heat conduction in solids is used to model entire transient temperature fields. The validation of the model is carried out in orthogonal cutting experiments not only punctually but also for entire temperature fields. For these experiments an integrated measurement of prevailing cutting force and temperature fields in the tool and the chip by means of high-speed thermography were applied. The thermal images were analyzed with regard to thermodynamic energy balancing in order to derive the heat partition between tool, chips and workpiece. The thus calculated heat flow into the tool was subsequently used in order to analytically model the transient volumetric temperature fields in the tool. The described methodology enables the modeling of the transient thermal state in the cutting zone and particular in the tool, which is directly linked to phenomena like tool wear and workpiece surface modifications.

Numerical simulation of cutting process of the slice components cutting machine

By the use of ANSYS/LS-DYNA FEA software,numerical simulation on the cutting process of cutting plates with a reamer was carried out in the paper. The logical improvement was brought forward and the phenomenon of stress concentration was deceased by weighted analysis. The effects of different cut velocities and cutting thickness on life-spans of reamers were investigated, and the cutting parameters were optimized to satisfy the cutting precision and cutting efficiency. The study will provide a guide for the practical production.