Rotating bed can be used in desorption operation of biogas upgrading as a new technology. For enough time to desorb, it is important to study the relationship between the residence time of liquid in rotating bed and t...Rotating bed can be used in desorption operation of biogas upgrading as a new technology. For enough time to desorb, it is important to study the relationship between the residence time of liquid in rotating bed and the material diffusion time of liquid droplet in desorption process. By theoretical deduction, the exponential relation between residence time and liquid flow rate and rotational speed and kinematic viscosity is obtained. By analyzing the solution of nonlinear partial differential equation, the time law of material diffusion in the droplet is obtained. Moreover, by comparing the residence and diffusion times, the diffusion time can be within or out of residence time range, which has a direct relationship to rotational speed and liquid flow. By experiment, the comparison between residence and diffusion times is more realistic when the rotational speed is higher.展开更多
Hydrocyclone is widely used in closed-circuit grinding process. However, in the first classification operation of coarse particles with high pulp density, the shortcomings of traditional cyclone are that the grinding ...Hydrocyclone is widely used in closed-circuit grinding process. However, in the first classification operation of coarse particles with high pulp density, the shortcomings of traditional cyclone are that the grinding cycle load is much high, the apex of cyclone is easily to be blocked and classification efficiency is less. Specifically, the problems of traditional cyclone used in grinding process are as follows： （1） Mill utilization factor is low and its handling capacity is small; （2） Coarse particles mixing in cyclone overflow affects the following separation process and fine particles mixing in underflow causes over-grinding, which affects the total recovery rate of valuable minerals; （3） High grinding cycle load leads to large amount of high-density slurry pumping, which causes high energy consumption and severe wear of cyclones, pipelines and pumps. The applications of new type pre-classification hydrocyclone with centrifugal volute in the first classification process of iron mine mill are introduced in the paper. Pulp particles fed in the centrifugal volute are arranged in advance, so that coarse particles can be far away from the overflow pipe, which can reduce the short circuit current to avoid coarse particles entering overflow and improve classification efficiency and accuracy of cyclone. The strong points of the new cyclone in the coarse classification operation are as follows： （1） Finer overflow and less fine particles mixing in underflow improves classification efficiency more than 10%; （2） Lower ball mill load cycle improves ball capacity more than 10%; （3） Grinding energy consumption reduces by more than 20% and cyclone feed pump reduces energy consumption by more than 12%. In short, new type pre-classification cyclone with centrifugal volute solves the problems of fine particles mixing in underflow, high grinding cycle load and less classification efficiency in the coarse classification operation. Therefore, it has broad application prospects in ferrous metal and non-ferrous metal ore dressing plant.展开更多
基金Supported by the Special Scientific Research Fund of Agricultural Public Welfare Profession of China(201303099)
文摘Rotating bed can be used in desorption operation of biogas upgrading as a new technology. For enough time to desorb, it is important to study the relationship between the residence time of liquid in rotating bed and the material diffusion time of liquid droplet in desorption process. By theoretical deduction, the exponential relation between residence time and liquid flow rate and rotational speed and kinematic viscosity is obtained. By analyzing the solution of nonlinear partial differential equation, the time law of material diffusion in the droplet is obtained. Moreover, by comparing the residence and diffusion times, the diffusion time can be within or out of residence time range, which has a direct relationship to rotational speed and liquid flow. By experiment, the comparison between residence and diffusion times is more realistic when the rotational speed is higher.
文摘Hydrocyclone is widely used in closed-circuit grinding process. However, in the first classification operation of coarse particles with high pulp density, the shortcomings of traditional cyclone are that the grinding cycle load is much high, the apex of cyclone is easily to be blocked and classification efficiency is less. Specifically, the problems of traditional cyclone used in grinding process are as follows： （1） Mill utilization factor is low and its handling capacity is small; （2） Coarse particles mixing in cyclone overflow affects the following separation process and fine particles mixing in underflow causes over-grinding, which affects the total recovery rate of valuable minerals; （3） High grinding cycle load leads to large amount of high-density slurry pumping, which causes high energy consumption and severe wear of cyclones, pipelines and pumps. The applications of new type pre-classification hydrocyclone with centrifugal volute in the first classification process of iron mine mill are introduced in the paper. Pulp particles fed in the centrifugal volute are arranged in advance, so that coarse particles can be far away from the overflow pipe, which can reduce the short circuit current to avoid coarse particles entering overflow and improve classification efficiency and accuracy of cyclone. The strong points of the new cyclone in the coarse classification operation are as follows： （1） Finer overflow and less fine particles mixing in underflow improves classification efficiency more than 10%; （2） Lower ball mill load cycle improves ball capacity more than 10%; （3） Grinding energy consumption reduces by more than 20% and cyclone feed pump reduces energy consumption by more than 12%. In short, new type pre-classification cyclone with centrifugal volute solves the problems of fine particles mixing in underflow, high grinding cycle load and less classification efficiency in the coarse classification operation. Therefore, it has broad application prospects in ferrous metal and non-ferrous metal ore dressing plant.
