The extraction of potassium from a tablet mixture of K-feldspar ore and CaSO4by roasting was studied with a focus on the effects of the decomposition behavior of CaSO4on the potassium extraction process.The roasted sl...The extraction of potassium from a tablet mixture of K-feldspar ore and CaSO4by roasting was studied with a focus on the effects of the decomposition behavior of CaSO4on the potassium extraction process.The roasted slags were characterized by X-ray diffraction(XRD),scanning electron microscopy(SEM),energy-dispersive X-ray spectroscopy,and thermogravimetric(TG)analysis.The XRD analysis revealed that hydrosoluble mischcrystal K2Ca2(SO4)3was obtained by ion exchange of Ca^2+ in CaSO4 and K^+ in KAlSi3O8.Meanwhile,the intermediate product,SiO2,separated from KAl Si3O8and reacted with CaSO4to decompose CaSO4.The SEM results showed that some blowholes emerged on the surface of the CaSO4particles when they reacted with SiO2at 1200℃,which indicates that SO2and O2gases were released from CaSO4.The TG curves displayed that pure CaSO4could not be decomposed below 1200℃,while the mixture of K-feldspar ore and CaSO4began to lose weight at 1000℃.The extraction rate of potassium and decomposition rate of CaSO4were 62%and 44%,respectively,at a mass ratio of CaSO4to K-feldspar ore of 3:1,temperature of 1200℃,tablet-forming pressure of6 MPa,and roasting time of 2 h.The decomposition of CaSO4reduced the potassium extraction rate;therefore,the required amount of CaSO4was more than the theoretical amount.However,excess CaSO4was also undesirable for the potassium extraction reaction because a massive amount of SO2and O2gas were derived from the decomposition of CaSO4,which provided poor contact between the reactants.The SO2released from CaSO4decomposition can be effectively recycled.展开更多
The thermal decomposition of potassium titanium hexacyanoferrate( Ⅱ ) (KTiFC) loaded with cesium (referred to as Used Exchanger,or UE) was-studied at different flow rate of air in a fixed bed calciner. The calc...The thermal decomposition of potassium titanium hexacyanoferrate( Ⅱ ) (KTiFC) loaded with cesium (referred to as Used Exchanger,or UE) was-studied at different flow rate of air in a fixed bed calciner. The calcina t ign processconsisted of four stages:ambient temperature- 180℃ (stageⅠ ), 180-250℃(stage Ⅱ), 250-400℃ (stage Ⅲ), and constant 400℃ (stage Ⅳ).The most intense reaction occurred in stage .Ⅱ. The rate of thermal decomposition was controlled, depending on the O2 flux, by O2 or CN concentration in ditterent stages. Results from differential thermal analysis (DTA) showed that the calcination reaction of the anhydrous UE was exothermic, with an approximate heat output of 4.6kJ·g^-1, which was so large to cause the possible agglomeration of calcined residues. The agglomeration could be avoided by enhancing heat transfer and controlling the O2 flux. It was found that there was no cyanides in the calcined residues and no CN-bearing gases such as HCN and (CN)2 in the off-gas. It seemed that the catalytic oxidation furnace behind the fixed bed calciner could be cancelled.展开更多
基金Supported by the National Key Research and Development Program(2016YFB0600904)Sichuan Province Science and Technology Project(2017GZ0377)Sichuan University Postdoctoral Research and Development Fund(2017SCU12017)
文摘The extraction of potassium from a tablet mixture of K-feldspar ore and CaSO4by roasting was studied with a focus on the effects of the decomposition behavior of CaSO4on the potassium extraction process.The roasted slags were characterized by X-ray diffraction(XRD),scanning electron microscopy(SEM),energy-dispersive X-ray spectroscopy,and thermogravimetric(TG)analysis.The XRD analysis revealed that hydrosoluble mischcrystal K2Ca2(SO4)3was obtained by ion exchange of Ca^2+ in CaSO4 and K^+ in KAlSi3O8.Meanwhile,the intermediate product,SiO2,separated from KAl Si3O8and reacted with CaSO4to decompose CaSO4.The SEM results showed that some blowholes emerged on the surface of the CaSO4particles when they reacted with SiO2at 1200℃,which indicates that SO2and O2gases were released from CaSO4.The TG curves displayed that pure CaSO4could not be decomposed below 1200℃,while the mixture of K-feldspar ore and CaSO4began to lose weight at 1000℃.The extraction rate of potassium and decomposition rate of CaSO4were 62%and 44%,respectively,at a mass ratio of CaSO4to K-feldspar ore of 3:1,temperature of 1200℃,tablet-forming pressure of6 MPa,and roasting time of 2 h.The decomposition of CaSO4reduced the potassium extraction rate;therefore,the required amount of CaSO4was more than the theoretical amount.However,excess CaSO4was also undesirable for the potassium extraction reaction because a massive amount of SO2and O2gas were derived from the decomposition of CaSO4,which provided poor contact between the reactants.The SO2released from CaSO4decomposition can be effectively recycled.
文摘The thermal decomposition of potassium titanium hexacyanoferrate( Ⅱ ) (KTiFC) loaded with cesium (referred to as Used Exchanger,or UE) was-studied at different flow rate of air in a fixed bed calciner. The calcina t ign processconsisted of four stages:ambient temperature- 180℃ (stageⅠ ), 180-250℃(stage Ⅱ), 250-400℃ (stage Ⅲ), and constant 400℃ (stage Ⅳ).The most intense reaction occurred in stage .Ⅱ. The rate of thermal decomposition was controlled, depending on the O2 flux, by O2 or CN concentration in ditterent stages. Results from differential thermal analysis (DTA) showed that the calcination reaction of the anhydrous UE was exothermic, with an approximate heat output of 4.6kJ·g^-1, which was so large to cause the possible agglomeration of calcined residues. The agglomeration could be avoided by enhancing heat transfer and controlling the O2 flux. It was found that there was no cyanides in the calcined residues and no CN-bearing gases such as HCN and (CN)2 in the off-gas. It seemed that the catalytic oxidation furnace behind the fixed bed calciner could be cancelled.