The applications of micro machining have increased drastically in the last ten years. However, tools with less than lmm diameter using for micro-mills have very short and unpredictable life when they are used to cut h...The applications of micro machining have increased drastically in the last ten years. However, tools with less than lmm diameter using for micro-mills have very short and unpredictable life when they are used to cut hard metals. In this study, preliminary design of experiment （DOE） test program was conducted to investigate and i- dentify the factors affecting tool wear at the micro-scale with hard material. Analysis of variance （ANOVA） and Taguchi method were efficient to determine appropriate cutting condition and the effect of parameters. A simple model was also developed to predict the width of slots on the workpiece along the cutting length. The obtained re- suits can provide the basic guidelines for parameter setting of micro-end-milling with hard material.展开更多
Three drums with different helical angles （15°, 20°, and 25°） were developed to investigate improved loading performance of the shearer drum. Nine trials were performed at different drum rotation spee...Three drums with different helical angles （15°, 20°, and 25°） were developed to investigate improved loading performance of the shearer drum. Nine trials were performed at different drum rotation speeds （80, 100, and 120 r/min） and different haulage speeds （1.5, 2.0, and 2.5 m/min） in an orthogonal test design. Loaded coal quantity and cutting power of the drum were the responses measured under the dif- ferent conditions. The effect of the parameters was determined by means of the extreme difference method. The significance of the effects was determined by analysis of variance. The results indicate that the effect from changes in the helical vane on loading performance of the drum is the largest in magnitude. The haulage speed has the least affect on loading performance. The helical angle has the least affect on cutting power of the drum. Haulage speed has the largest affect on the cutting power of the drum. 2011 Published by Elsevier B.V. on behalf of China University of Mining ＆ Technology.展开更多
The plow of the submarine plowing trencher is one of the main functional mechanisms, and its optimization is very important. The design parameters play a very significant role in determining the requirements of the to...The plow of the submarine plowing trencher is one of the main functional mechanisms, and its optimization is very important. The design parameters play a very significant role in determining the requirements of the towing force of a vessel. A multi-objective genetic algorithm based on analytical models of the plow surface has been examined and applied in efforts to obtain optimal design of the plow. For a specific soil condition, the draft force and moldboard surface area which are the key parameters in the working process of the plow are optimized by finding the corresponding optimal values of the plow blade penetration angle and two surface angles of the main cutting blade of the plow. Parameters such as the moldboard side angle of deviation, moldboard lift angle, angular variation of the tangent line, and the spanning length are also analyzed with respect to the force of the moldboard surface along soil flow direction. Results show that the optimized plow has an improved plow performance. The draft forces of the main cutting blade and the moldboard are 10.6% and 7%, respectively, less than the original design. The standard deviation of Gaussian curvature of moldboard is lowered by 64.5%, which implies that the smoothness of the optimized moldboard surface is much greater than the original.展开更多
文摘The applications of micro machining have increased drastically in the last ten years. However, tools with less than lmm diameter using for micro-mills have very short and unpredictable life when they are used to cut hard metals. In this study, preliminary design of experiment （DOE） test program was conducted to investigate and i- dentify the factors affecting tool wear at the micro-scale with hard material. Analysis of variance （ANOVA） and Taguchi method were efficient to determine appropriate cutting condition and the effect of parameters. A simple model was also developed to predict the width of slots on the workpiece along the cutting length. The obtained re- suits can provide the basic guidelines for parameter setting of micro-end-milling with hard material.
基金support for this work was provided by the National Natural Science Foundation of China (No. 51005232)the China Postdoctoral Science Foundation (No. 20100481176)
文摘Three drums with different helical angles （15°, 20°, and 25°） were developed to investigate improved loading performance of the shearer drum. Nine trials were performed at different drum rotation speeds （80, 100, and 120 r/min） and different haulage speeds （1.5, 2.0, and 2.5 m/min） in an orthogonal test design. Loaded coal quantity and cutting power of the drum were the responses measured under the dif- ferent conditions. The effect of the parameters was determined by means of the extreme difference method. The significance of the effects was determined by analysis of variance. The results indicate that the effect from changes in the helical vane on loading performance of the drum is the largest in magnitude. The haulage speed has the least affect on loading performance. The helical angle has the least affect on cutting power of the drum. Haulage speed has the largest affect on the cutting power of the drum. 2011 Published by Elsevier B.V. on behalf of China University of Mining ＆ Technology.
基金Supported the National Natural Science Foundation of China （No. 51179040） Natural Science Foundation of Heilongjiang Province （No. E200904）
文摘The plow of the submarine plowing trencher is one of the main functional mechanisms, and its optimization is very important. The design parameters play a very significant role in determining the requirements of the towing force of a vessel. A multi-objective genetic algorithm based on analytical models of the plow surface has been examined and applied in efforts to obtain optimal design of the plow. For a specific soil condition, the draft force and moldboard surface area which are the key parameters in the working process of the plow are optimized by finding the corresponding optimal values of the plow blade penetration angle and two surface angles of the main cutting blade of the plow. Parameters such as the moldboard side angle of deviation, moldboard lift angle, angular variation of the tangent line, and the spanning length are also analyzed with respect to the force of the moldboard surface along soil flow direction. Results show that the optimized plow has an improved plow performance. The draft forces of the main cutting blade and the moldboard are 10.6% and 7%, respectively, less than the original design. The standard deviation of Gaussian curvature of moldboard is lowered by 64.5%, which implies that the smoothness of the optimized moldboard surface is much greater than the original.
