The flow behavior in a typical arc welding process is very complex and features rapid melting and solidification. In this work, the flow in the melted region was determined by the effect of surface tension, viscosity,...The flow behavior in a typical arc welding process is very complex and features rapid melting and solidification. In this work, the flow in the melted region was determined by the effect of surface tension, viscosity, and gravity. Two-dimensional change of the geometry of the melted region was analyzed using the MPS (moving particle semi-implicit) method to melt a small upper plate in a hole at the center of a base plate. The relation between the initial geometry of the upper plate and the surface flatness after welding was calculated. The calculation results showed that the upper plate with a triangular notch at its center minimized the surface unevenness after welding. The depth of notch and thickness of the upper plate were optimized.展开更多
文摘The flow behavior in a typical arc welding process is very complex and features rapid melting and solidification. In this work, the flow in the melted region was determined by the effect of surface tension, viscosity, and gravity. Two-dimensional change of the geometry of the melted region was analyzed using the MPS (moving particle semi-implicit) method to melt a small upper plate in a hole at the center of a base plate. The relation between the initial geometry of the upper plate and the surface flatness after welding was calculated. The calculation results showed that the upper plate with a triangular notch at its center minimized the surface unevenness after welding. The depth of notch and thickness of the upper plate were optimized.