A novel extrusion-shearing(ES) composite process was designed to fabricate fine-grained, high strength and tough magnesium alloy. The structural parameters of an ES die were optimized by conducting an orthogonal simul...A novel extrusion-shearing(ES) composite process was designed to fabricate fine-grained, high strength and tough magnesium alloy. The structural parameters of an ES die were optimized by conducting an orthogonal simulation experiment using finite element software Deform-3D, and Mg-3 Zn-0.6 Ca-0.6 Zr(ZXK310) alloy was processed using the ES die. The results show that the optimized structural parameters of ES die are extrusion angle(α) of 90°, extrusion section height(h) of 15 mm and inner fillet radius(r) of 10 mm. After ES at an extrusion temperature and a die temperature of 350 °C, ZXK310 alloy exhibited good ES forming ability, and obvious dynamic recrystallization occurred in the forming area. The grain size decreased from 1.42 μm of extrusion area to 0.85 μm of the forming area. Owing to the pinning of second phase and formation of ultrafine grains, the tensile strength, yield strength and elongation of alloy reached 362 MPa, 289 MPa and 21.7%, respectively.展开更多
This paper describes the cutting behavior ofa 1 mm thickness acrylic worksheet sheared by a squared punch/die apparatus. In the shearing experiment, a load cell and a high speed camera were used for investigating the ...This paper describes the cutting behavior ofa 1 mm thickness acrylic worksheet sheared by a squared punch/die apparatus. In the shearing experiment, a load cell and a high speed camera were used for investigating the shearing load response and the deformation behavior of the worksheet. It was found that the mechanical parameters, i.e., the punch-die clearance and the feed velocity of the punch, affected the shearing load response, the cracks initiation behavior and the separation capability of the worksheet. Additionally, a FEM （finite element method） analysis simulating a two dimensional shearing deformation was carried out in order to investigate the influence of punch-die clearance on the failure patterns. Through this simulation, it was revealed that the punch-die clearance remarkably affected the tensile state of stress concentrated in the sheared zone and the crack initiation behavior of the worksheet.展开更多
基金supported by Liaoning Revitalization Talents Program, China (XLYC1807021)Joint Research Fund of Liaoning - Shenyang National Laboratory for Materials Science, China (2019JH3/30100014)+1 种基金Innovation Talent Program in Sciences and Technologies for Young and Middle-aged Scientists of Shenyang, China (RC200414)Scientific Research Fund of Liaoning Provincial Department of Education, China (LJGD2020008)
文摘A novel extrusion-shearing(ES) composite process was designed to fabricate fine-grained, high strength and tough magnesium alloy. The structural parameters of an ES die were optimized by conducting an orthogonal simulation experiment using finite element software Deform-3D, and Mg-3 Zn-0.6 Ca-0.6 Zr(ZXK310) alloy was processed using the ES die. The results show that the optimized structural parameters of ES die are extrusion angle(α) of 90°, extrusion section height(h) of 15 mm and inner fillet radius(r) of 10 mm. After ES at an extrusion temperature and a die temperature of 350 °C, ZXK310 alloy exhibited good ES forming ability, and obvious dynamic recrystallization occurred in the forming area. The grain size decreased from 1.42 μm of extrusion area to 0.85 μm of the forming area. Owing to the pinning of second phase and formation of ultrafine grains, the tensile strength, yield strength and elongation of alloy reached 362 MPa, 289 MPa and 21.7%, respectively.
文摘This paper describes the cutting behavior ofa 1 mm thickness acrylic worksheet sheared by a squared punch/die apparatus. In the shearing experiment, a load cell and a high speed camera were used for investigating the shearing load response and the deformation behavior of the worksheet. It was found that the mechanical parameters, i.e., the punch-die clearance and the feed velocity of the punch, affected the shearing load response, the cracks initiation behavior and the separation capability of the worksheet. Additionally, a FEM （finite element method） analysis simulating a two dimensional shearing deformation was carried out in order to investigate the influence of punch-die clearance on the failure patterns. Through this simulation, it was revealed that the punch-die clearance remarkably affected the tensile state of stress concentrated in the sheared zone and the crack initiation behavior of the worksheet.
