环境温度对机床底座变形影响仿真分析

底座作为定心车床的关键支撑部件部件,其结构和性能在很大程度上决定了整台机床的性能。运用有限元仿真软件,建立考虑螺钉预紧力的底座安装模型,并考虑不同装调参数及环境条件,对底座进行力、热学分析。分析结果表明,机床环境温度的改变对底座变形有一定影响,间接影响车床的安装精度。另外,提出一种减小温度影响的方法,并通过仿真手段验证方法的有效性,为定心车床的装调提供支撑。该研究可为车床底座的设计及优化提供有效的技术支持,对提升定心车床加工精度也具有一定的指导意义。

Distribution behavior of valuable elements in oxygen-enriched top-blown smelting process of waste printed circuit boards

Oxygen-enriched top-blown smelting is a promising technology for processing waste printed circuit boards(WPCBs).The distribution behavior of valuable elements in WPCBs during smelting was investigated by varying the oxygen-enriched concentration,oxygen volume,CaO/SiO_(2)(mass ratio),and Fe/SiO_(2)(mass ratio).The optimal operating conditions were obtained by implementing a one-factor-at-a-time method.X-ray diffractometer,scanning electron microscopy−energy dispersive spectrometer,and inductive coupled plasma-atomic emission spectroscopy methods were utilized to detect the chemical composition,occurrence state as well as elemental contents of alloy and slag.It is found that the elements of Cu,Sn and Ni are mainly accumulated in the alloy while Fe is mainly oxidized into the slag.The direct yields of Cu,Sn and Ni are 90.18%,85.32%and 81.10%under the optimal conditions of temperature 1250℃,oxygen-enriched concentration 30%,oxygen volume 24 L,CaO/SiO_(2) mass ratio 0.55,and Fe/SiO_(2) mass ratio 1.05.The results show that the valuable metals are mainly lost in the slag through mechanical entrainment.

Thermodynamics analysis and precipitation behavior of fine carbide in K416B Ni-based superalloy with high W content during creep

The precipitation behavior of carbide in K416 B superalloy was investigated by means of creep measurement and microstructure observation. The results show that nanometer M6 C particles discontinuously precipitate in the γ matrix or along the γ/γ′ interface of the alloy during high temperature tensile creep. Thereinto, the amount of fine M6 C carbide increases as creep goes on, and the coherent interfaces of M6 C phase precipitating from the γ matrix are {100} and {111} planes. The thermodynamics analysis indicates that the solubility of element carbon in the matrix decreases when the alloy is deformed by the axial tensile stress during creep, so as to cause the carbon segregating in the regions of stress concentration and combining with carbide-forming elements M（W, Co）, which promotes the fine M6 C carbide to precipitate from the γ matrix.

Furnace structure analysis for copper flash continuous smelting based on numerical simulation

According to the innate characteristic of four types of furnace, the copper flash continuous smelting （CFCS） furnace can be considered a synthetic reactor of two relatively independent processes： flash matte smelting process （FMSP） and copper continuous converting process （CCCP）. Then, the CFCS thermodynamic model was proposed by establishing the multi-phase equilibrium model of FMSP and the local-equilibrium model of CCCP, respectively, and by combining them through the smelting intermediates. Subsequently, the influences of the furnace structures were investigated using the model on the formation of blister copper, the Fe3O4 behavior, the copper loss in slag and the copper recovery rate. The results show that the type D furnace, with double flues and a slag partition wall, is an ideal CFCS reactor compared with the other three types furnaces. For CFCS, it is effective to design a partition wall in the furnace to make FMSP and CCCP perform in two relatively independent zones, respectively, and to make smelting gas and converting gas discharge from respective flues.

Thermodynamic analysis on synthesis of fibrous Ni-Co alloys precursor and Ni/Co ratio control

According to the principles of simultaneous equilibrium and mass equilibrium, a series of thermodynamic equilibrium equations in Ni（II）-Co（II）-C2O4^2--NH3-NH4^＋-H2O system at ambient temperature were deduced. The diagrams of logarithm ion concentrations versus pH values at different solution compositions were drawn. The results show that Ni^2＋ and Co^2＋ can completely precipitate at pH less than 5.0 and the predefined Ni/Co ratios can be well kept in the precursor. The precursor morphology is granular aggregation. However, rod aggregation precursor is obtained in the pH range of 5.0-8.0, and fibre-shape precursor is got at pH value higher than 8.0. The Ni/Co ratios in the above two precursors are not reproduced as that in the feed due to the formhtion of multi-coordinated Ni（NH3）n^2＋ and Co（NH3）n^2＋ （n=1-6）. Modification of precipitation medium is favorable for the precursors to keep the predefined Ni/Co ratios of the feed in the pH range of 2.0-8.6. Meanwhile, the precursors with fibrous morphology can be obtained.

Non-isothermal kinetic analysis of thermal dehydration of La_2(CO_3)_3·3.4H_2O in air

The single phase La2（CO3）3·3.4H2 O was synthesized by hydrothermal method. The thermal decomposition and intermediates and final solid products of La2（CO3）3·3.4H2O from 30 to 1000 °C were characterized by XRD, FTIR and DTA-TG. The kinetics of dehydration of La2（CO3）3·3.4H2O in the temperature range of 30-366 °C was investigated under non-isothermal conditions. Flynn-Wall-Ozawa and Friedman isoconversion methods were used to calculate the activation energy and analyze the reaction steps; multivariate non-linear regression program was applied to determine the most probable mechanism and the kinetic parameters. The results show that the thermal dehydration of La2（CO3）3·3.4H2O is a kind of three-step competitive reaction, and controlled by an n-order initial reaction followed by n-order competitive reaction（FnFnFn model）. The activation energy matching with the most probable model is close to value obtained by Friedman method. The fitting curves match the original TG-DTG curves very well.

Thermodynamics analysis of Ni^(2+)-C_2H_8N_2- C_2O_4^(2-)-H_2O system and preparation of Ni microfiber

According to the principles of simultaneous equilibrium and mass equilibrium, the thermodynamics model of the precipitation-coordination equilibrium of Ni2＋-C2H8N2- 2-2 4C O -H2O system was established, and calculation for the relationships between concentration of each substance in solution and parameters was carried out, including pH value, concentrations of ethylenediamine and oxalate by MATLAB program. The results show that Ni exists as Ni2＋and [Ni（C2O4）n]2-2n mainly at pH〈1 and pH=1-6, respectively. When pH〉6, the complex between Ni2＋and ethylenediamine is predominant. The precursor of Ni microfiber was prepared by an oxalate precipitation process using ethylenediamine as a coordination agent, and the role of ethylenediamine in the growth of the precursor fiber was discussed. The Ni microfiber can be obtained by a thermal decomposition-reduction process of the precursor in N2 and H2 mixed atmosphere. The diameters and aspect ratios of the obtained Ni microfibers are 0.2-1 μm and 20-30, respectively.

Rate controlling mechanisms in hot deformation of 7A55 aluminum alloy

The hot deformation behavior of 7A55 aluminum alloy was investigated at the temperature ranging from 300 ℃ to 450 ℃ and strain rate ranging from 0.01 s-1 to 1 s-1 on a Gleeble-3500 simulator. Processing maps were established in order to apprehend the kinetics of hot deformation and the rate controlling mechanism was interpreted by the kinetic rate analysis obeying power-law relation. The results indicated that one significant domain representing dynamic recrystallization （DRX） existed on the processing maps and lying in 410-450 ＆#176;C and 0.05-1 s-1. The conclusions of kinetic analysis correlated well with those obtained from processing maps. The apparent activation energy values calculated in the dynamic recrystallization （DRX） domain and the stability regions except dynamic recrystallization （DRX） domain were 91.2 kJ/mol and 128.8 kJ/mol, respectively, which suggested that grain boundary self-diffusion and cross-slip were the rate controlling mechanisms.

Thermodynamic Modeling and Phase Diagrams of Hexagonal and Cubic GaN Single-Crystal FilmGrowth by ECR-PEMOCVD Method

Based on thermodynamic equilibrium theory,a chemical equilibrium model for GaN g rowth is given in electron cyclotron resonance plasma enhanced metalorganic chem ical vapor deposition (ECR-PEMOCVD) system.Calculation indicates that the growt h driving force are functions of growth conditions:group Ⅲ input partial press ure,input Ⅴ/Ⅲ ratio,and growth temperature.Furthermore,the growth phase diag rams of hexagonal and cubic GaN film growth are obtained,which are consistent wi th our experimental conditions to some extent.Through analysis,it is explained t he reason that high temperature and high input Ⅴ/Ⅲ ratio are favorable for he xagonal GaN film growth.This model can be extended to the similar systems used f or GaN single-crystal film growth.

NUMERICAL PREDICTION OF AIRCRAFT HYDRAULIC SYSTEM BASED ON THERMAL DYNAMIC ANALYSIS

A mathematical model of principal elements of the aircraft hydraulic system is presented based on the heat transfer theory. The dynamic heat transfer process of the hydraulic oil and the pump shells within an aircraft hydraulic system are analyzed by the difference method. A kind of means for the prediction to variational trends of the aircraft hydraulic system temperature is provided during operation. The numerical prediction and simulation under the operational conditions are presented for ground trial running and the decelerated operation in flight. Computational results show that there is a good coincidence between the experimental data and the numerical predictions.

Assessment of the Stability of Cefazolin Sodium in Solids by TGA Decomposition Kinetics

\ According to the analysis of the residual products by thermogravimetric analysis (TGA), the thermal decomposition process of cefazolin sodium (CEZ·Na) was thought to be similar to the degradation in solid state in its storage time. This laid a foundation for estimating the relative chemical stability of the drug by determination of its decomposition kinetics using TGA. Although the observed thermal decomposition kinetics of CEZ·Na was complex, a conversion level of 1% was chosen for evaluation of the stability of CEZ·Na crystalline since the mechanism here was more likely to be that of the actual product failure. The evaluation results suggested that the α form of CEZ·Na had the best stability and the amorphous one was the least stable one among α form, dehydrated α form and amorphous form.

pH Influence on Performance of Phytic Acid Conversion Coatings on AZ31 Magnesium Alloy in Simulated Body Fluid

Phytic acid （PA） conversion coating on AZ31 magnesium alloy is prepared by a deposition method. pH influences on the formation process, microstructure and properties of the conversion coating are investigated. Electrochemical tests including polarization curve and electrochemical impedance spectroscopy are used to examine the corrosion resistance, and scanning electron microscopy is used to observe the microstructure. The chemical nature of conversion coating is investigated by energy dispersive spectroscopy. And thermodynamic method is used to analyze the optimum pH. The results show that PA conversion coating can improve the corrosion resistance of AZ31 Mg alloy. The maximum efficiency achieves 89.19% when the AZ31 Mg alloy is treated by PA solution with pH=5. It makes the corrosion potential of sample shift positively about 156 mV and corrosion current density is nearly an order of magnitude less than that of the untreated sample. The thermodynamic analysis shows that the corrosion resistance of PA coatings is affected by not only the concentration of PA ion and Mg2＋ but also the release rate of hydrogen.

Effect of TPB on curing reaction of HTPB-TDI

Catalysis effect of triphenyl bismuth （TPB） on kinetics of hydroxyl terminated polybutadiene-toluene diisocyanate （HTPB-TDI） curing reaction was studied by non-isothermal differential scanning calorimetry （DSC）. The characteristic temperature of curing system was measured for calculating kinetic parameters and establishing curing reaction kinetic equations. The results show that activation energy （Ea） of uncatalyzed HTPB-TDI curing system is 51.29 kJmol-1, and TPB decreases Ea to 46.43 kJ＇mol-1. Catalyst lowers reaction temperature and shortens curing time through decreasing ac- tivation energy of curing reaction and accelerating reaction rate. TPB can increase the reaction rate at 27 ℃ to the value of uncatalyzed system at 80 ℃. The catalytic activity reaches the maximum when concentration is 0.5 %.

Aluminum production by carbothermo-chlorination reduction of alumina in vacuum

Aluminum production by carbothermo-chlorination reduction of alumina in vacuum was investigated by XRD, SEM, EDS and thermodynamic analysis. Thermodynamic calculations indicate that AlCl（g） generated by carbothermo-chlorination process among Al2O3-C-AlCl3 system should be at 1377-1 900K （100 Pa） and AlCl（g） will disproportionate into aluminum and AlCl3（g） below 950-1 050 K at 10-102 Pa. Experimental results demonstrate that Al4O4C and Al4C3 begin to be formed by Al2O3-C system over 1698 K （40-150Pa）. It is Al4O4C and Al4C3 but not Al2O3-C that participate in the carbothermic-chlorination reaction. Temperature for AlCl（g） generated by Al4O4C-AlCl3-C, Al4C3-Al2O3-AlCl3 and Al4OC-Al4C3-Al2O3-AlCl3-C system is 1 703-1853 K （40-150 Pa）. Aluminum metal is produced by AlCl（g） disproportionation process below 933 K. The average purity of aluminum metal reaches 95.32%, which has perfect crystallization and uniform grain size.

Thermodynamic analysis on tin precipitation behavior in Ti-bearing peritectic steel after magnesium treatment

TiN,which is ubiquitous in Ti-bearing steel,has a critical influence on both the mechanical properties and the welding process of steel,and therefore researche on the precipitation behavior of TiN in molten steel bath is of great significance.In this paper,Ti-bearing peritectic steel was taken as the study object and FactSage was adopted to explore how the precipitation behavior of typical inclusions in steel was affected by the steel composition.Furthermore,microsegregation models were used to analyze the precipitation process of TiN at solidification front,and the calculation results were finally verified by scanning electron microscope(SEM).Research showed that a multitude of dispersed particles of high melting oxide MgAl2O4 or MgO always existed in molten steel after magnesium treatment.In consideration of the segregation and enrichment of solute elements at the solidification front,the Ohnaka microsegregation model was employed to compute the precipitation during solidification.In the event of the solid fraction reaching 0.95 or more,the concentration product of[Ti][N]at the solidification front exceeded the equilibrium concentration product,then TiN began to precipitate.MgO or MgAl2O4 cores were generally found in TiN particles of peritectic steel after the magnesium treatment,which was consistent with the thermodynamic calculation results.Moreover,the average size of TiN particles was reduced by approximately 49%.This demonstrated that Mg-rich high melting inclusions were formed after the magnesium treatment,by which the heterogeneous nucleation of TiN was promoted it;therefore,favorable nucleation sites were provided for further refining the high-temperature ferrite phase.

Transformation of Flue-Gas-Desulfurization Gypsum to α-Hemihydrated Gypsum in Salt Solution at Atmospheric Pressure

Direct phase transformation of flue gas desulfurization gypsum in hot salt solution at atmospheric pres-sure was investigated.The effects of temperature,salt species,salt concentration,solids content,pH and modifier were examined.The crystals obtained under different conditions and solubility of calcium sulfate in contact with solid gypsum were also determined.α-Calcium sulfate hemihydrate crystals of stubby columnar shape and regular pentahedral sides were obtained under the following conditions：salt concentration 20%-30%,operation tempera-ture 95-100 °C,solids mass content in the slurry 10%-30% and neutral pH.Thermodynamic analysis revealed that phase transformation of calcium sulfate dihydrate to α-calcium sulfate hemihydrate occurs because of the difference in solubilities between the two solid gypsum phases in this system.

A Fourteen-Year Climatology of the Southwest Vortex in Summer

Statistical studies were conducted on the southwest vortex(SWV) during the summers of 2000–13 using high-resolution reanalysis data with a horizontal resolution of 0.5°× 0.5°. A total of 578 SWVs were detected, with a maximum interannual frequency of 55. The variation of the interannual frequency featured a period of around six years. The most active period of SWVs was early July and the maximum occurrence of SWVs appeared in early morning(0200–0800 Beijing Standard Time(BST)). Most of the SWVs were short-lived, with only 66 cases(11.4%) lasting for more than 24 h. In addition, the moving tracks and three-dimensional shape of long-lived(≥ 36 h) SWVs are also presented. For those SWVs that lasted for more than 12 h, four types of SWVs(Types I–IV) were identified using a new method, and the results indicated that the dynamical and thermodynamical conditions before the formation of SWVs are effective indicators of the subsequent evolution of the vortex and associated severe weathers. Moreover, a further level of classification was also constructed for Type II SWVs, which accounted for the largest proportion out of Types I–IV, and the results indicated that the lifespan, radius and maximum 6-h precipitation were all closely related to the intensity of precipitation before the formation of SWVs.

Thermodynamic analysis of simplified dual-pressure ammonia-water absorption power cycle

A simplified dual-pressure ammonia-water absorption power cycle(DPAPC-a) using low grade energy resources is presented and analyzed.This cycle uses turbine exhaust heat to distill the basic solution for desorption.The structure of the cycle is simple which comprises evaporator,turbine,regenerator(desorber),absorber,pump and throttle valves for both diluted solution and vapor.And it is of high efficiency,because the working medium has large temperature difference in evaporation and small temperature difference in absorptive condensation,which can match the sensible exothermal heat resource and the cooling water simultaneously.Orthogonal calculation was made to investigate the influence of the working concentration,the basic concentration and the circulation multiple on the cycle performance,with 85-110 ℃ heat resource and 20-32 ℃ cooling water.An optimum scheme was given in the condition of 110 ℃ sensitive heat resource and 20 ℃ cooling water,with the working concentration of 0.6,basic concentration of 0.385,and circulation multiple of 5.The thermal efficiency and the power recovery efficiency are 8.06 % and 6.66%,respectively.The power recovery efficiency of the DPAPC-a is 28.8% higher than that of the steam Rankine cycle(SRC) and 12.7% higher than that of ORC(R134a) under the optimized situation.

Energy conserving effects of dividing wall column

The energy-conserving performance of dividing wall column(DWC) is discussed in this paper. The heat transfer through the dividing wall is considered and the results are compared with that of common heat insulation dividing wall column(HIDWC). Based on the thermodynamic analysis of heat transfer dividing wall column(HTDWC) and HIDWC, both computer simulation and experiments are employed to analyze the energyconserving situation. Mixtures of n-hexane, n-heptane and n-octane are chosen as the example for separation.The results show that the energy consumption of HTDWC is 50.3% less than that of conventional distillation column, while it is 46.4% less than that of HIDWC. It indicates that DWC is efficient on separating threecomponent mixtures and HTDWC can save more energy than HIDWC. Thus it is necessary to consider the heat transfer while applying DWC to industry.

Microstructures and mechanical properties of TC4/AZ91D bimetal prepared by solid-liquid compound casting combined with Zn/Al composite interlayer

To achieve Ti/Mg bimetallic composite with high strength and metallurgical bonding interface,Al interlayer and Zn/Al composite interlayer were used to prepare TC4/AZ91D bimetal composite with metallurgical bonding interface by solid-liquid compound casting,respectively.Al interlayer was prepared on the surface of TC4 alloy by hot dipping,and Zn/Al composite interlayer was prepared by electroplating process.The results suggested that the phases across the interface were Al Ti andα(Al)+Mg_(21)(Al,Zn)_(17)when Zn/Al composite interlayer was used.When Al interlayer was used as interlayer,Al Mg Ti ternary structure and Al_(12)Mg_(17)+δ-Mg eutectic structure were the main phases at the interface.The shear strength of TC4/AZ91D bimetal with Zn/Al composite interlayer was much higher than that with pure Al interlayer,and the value of the shear strength was increased from 48.5 to 67.4 MPa.Thermodynamic models based on different compositions of the interface were established to explain the microstructure evolution of the interfacial zone.