In this study,the cooling rate was manipulated by quenching with water of different temperatures(30,60 and 100℃).Surface and internal residual stresses in the quenched 6061 aluminum alloy samples were measured using ...In this study,the cooling rate was manipulated by quenching with water of different temperatures(30,60 and 100℃).Surface and internal residual stresses in the quenched 6061 aluminum alloy samples were measured using hole-drilling and crack compliance methods,respectively.Then,the processability of the quenched samples was evaluated at cryogenic temperatures.The mechanical properties of the as-aged samples were assessed,and microstructure evolution was analyzed.The surface residual stresses of samples W30℃,W60℃and W100℃is−178.7,−161.7 and−117.2 MPa,respectively along x-direction,respectively;and−191.2,−172.1 and−126.2 MPa,respectively along y-direction.The sample quenched in boiling water displaying the lowest residual stress(~34%and~60%reduction in the surface and core).The generation and distribution of quenching residual stress could be attributed to the lattice distortion gradient.Desirable plasticity was also exhibited in the samples with relatively low quenching cooling rates at cryogenic temperatures.The strengthes of the as-aged samples are 291.2 to 270.1 MPa as the quenching water temperature increase from 30℃to 100℃.Fine and homogeneous β"phases were observed in the as-aged sample quenched with boiling water due to the clusters and Guinier-Preston zones(GP zones)premature precipitated during quenching process.展开更多
The effects of interrupted aging on mechanical properties and corrosion resistance of 7A75 aluminum alloy extruded bar were investigated through various analyses,including electrical conductivity,mechanical properties...The effects of interrupted aging on mechanical properties and corrosion resistance of 7A75 aluminum alloy extruded bar were investigated through various analyses,including electrical conductivity,mechanical properties,local corrosion properties,and slow strain rate tensile stress corrosion tests.Microstructure characterization techniques such as metallographic microscopy,scanning electron microscopy(SEM),and transmission electron microscopy(TEM)were also employed.The results indicate that the tensile strength of the alloy produced by T6I6 aging is similar to that produced by T6I4 aging,and it even exceeds 700 MPa.Furthermore,the yield strength increases by 52.7 MPa,reaching 654.8 MPa after T6I6 aging treatment.The maximum depths of intergranular corrosion(IGC)and exfoliation corrosion(EXCO)decrease from 116.3 and 468.5μm to 89.5 and 324.3μm,respectively.The stress corrosion factor also decreases from 2.1%to 1.6%.These findings suggest that the alloy treated with T6I6 aging exhibits both high strength and excellent stress corrosion cracking resistance.Similarly,when the alloy is treated with T6I4,T6I6 and T6I7 aging,the sizes of grain boundary precipitates(GBPs)are found to be 5.2,18.4,and 32.8 nm,respectively.The sizes of matrix precipitates are 4.8,5.7 and 15.7 nm,respectively.The atomic fractions of Zn in GBPs are 9.92 at.%,8.23 at.%and 6.87 at.%,respectively,while the atomic fractions of Mg are 12.66 at.%,8.43 at.%and 7.00 at.%,respectively.Additionally,the atomic fractions of Cu are 1.83 at.%,2.47 at.%and 3.41 at.%,respectively.展开更多
The effect of electroslag refining on iron reduction from commercial aluminum was investigated.Cast electrodes of commercial aluminum were electroslag refined using KCl-NaCl-Na3AlF6 slag containing Na2B4O7.Experimenta...The effect of electroslag refining on iron reduction from commercial aluminum was investigated.Cast electrodes of commercial aluminum were electroslag refined using KCl-NaCl-Na3AlF6 slag containing Na2B4O7.Experimental results indicate that the iron content decreases with increasing Na2B4O7 addition and remelting time,and the iron content decreases from 0.400% to 0.184% under 9% Na2B4O7 addition for 30 min remelting.The elastic modulus,yield strength and ultimate tensile strength commercial aluminum are improved,and the tensile elongation is increased by 43% after electroslag refining.The chemical reaction between melt and slag to form Fe2B is the main reason for iron reduction and the thermodynamic calculation of the chemical reaction theoretically accounts for the formation of Fe2B.展开更多
A series of rod samples with diameter of 3 mm(Zr0.55Al0.10Ni0.05Cu0.30)100-xFex(x=0,1,2,3,4) were prepared by magnetic suspend melting and copper mold suction casting method.The effects of a small amount of Fe on ...A series of rod samples with diameter of 3 mm(Zr0.55Al0.10Ni0.05Cu0.30)100-xFex(x=0,1,2,3,4) were prepared by magnetic suspend melting and copper mold suction casting method.The effects of a small amount of Fe on glass forming ability(GFA) and mechanical properties of Zr55Al10Ni5Cu30 bulk metallic glass(BMG) were investigated.The results show that the addition of an appropriate amount(less than 3%,mole fraction) of Fe enhances GFA,as indicated by the increase in the reduced glass transition temperature Trg(=Tg/Tl) and the parameter γ(=Tx/(Tg+Tl)) with increasing Fe content,and GFA gets deteriorated by further Fe addition(4%).The addition of Fe also effectively improves the compressive plasticity and increases the compressive fracture strength in these Zr-based BMGs.Compressive tests on BMG sample with 3 mm in diameter and 6 mm in length reveal work-hardening and a certain plastic strain in the alloy containing 2% Fe.The BMG composite containing 4% Fe also exhibits a high fracture strength along with significant plasticity.展开更多
The glassy rods were successfully fabricated in the Cu-Zr-Ti-In alloy system by casting into a copper mold. The value of ATx reaches a maximum of 66 K for the BMG CusoZraTTi8In5 alloy. The reasons for enhancing glass ...The glassy rods were successfully fabricated in the Cu-Zr-Ti-In alloy system by casting into a copper mold. The value of ATx reaches a maximum of 66 K for the BMG CusoZraTTi8In5 alloy. The reasons for enhancing glass forming ability of Cu-based BMGs with the addition of indium were discussed from atomic size and thermodynamics. Alternatively, the BMG Cu52Zra7Ti8In3 exhibits the highest compressive strength (1981 MPa) and the best plasticity among glassy Cu55-xZra7TisInx (x_〈5). The total plastic deformation of Cu52Zr37TisIn3 before fracture approaches 1.2%.展开更多
The comparative experiments of age forming and artificial aging of 2A12 aluminum alloy were carried out. The effect of the age forming on the microstructure and mechanical properties was investigated. The results demo...The comparative experiments of age forming and artificial aging of 2A12 aluminum alloy were carried out. The effect of the age forming on the microstructure and mechanical properties was investigated. The results demonstrate that the grains are further squashed and elongated compared with artificial aging due to the existence of the applied stress during the age forming. Meanwhile, the precipitated phases change from circle shape with random orientation of age forming to long strip shape with uniform orientation of artificial aging. The dislocation configuration in samples changes from ring dislocation or helical dislocation of the artificial aging to long and straight dislocation of the age forming. Otherwise, age forming slightly reduces the tensile properties and fracture toughness of the alloy and enhances its fatigue crack growth rate.展开更多
Bulk metallic glass(BMG) rods Fe71Mo5-xNbxP12C10B2(x=1,2,3,4 and 5) with diameter of 1 or 2 mm were synthesized by copper mold casting.The effects of Nb substitution for Mo on the structure,thermal and mechanical ...Bulk metallic glass(BMG) rods Fe71Mo5-xNbxP12C10B2(x=1,2,3,4 and 5) with diameter of 1 or 2 mm were synthesized by copper mold casting.The effects of Nb substitution for Mo on the structure,thermal and mechanical properties of Fe71Mo5-xNbxP12C10B2 alloys were studied by X-ray diffraction,differential scanning calorimetry and compressive testing.The results show that the substitution of Nb for Mo leads to a decreased glass forming ability,but with plasticity of 1.0%,the fracture strength of Fe71Mo2Nb3P12C10B2 alloy increases up to 4.0 GPa.The improvement of the fracture strength is discussed in terms of the enhancement of atomic bonding nature and the favorite formation of a network-like structure due to the substitution of Nb for Mo.展开更多
Structural features, aging behavior, precipitation kinetics and mechanical properties of a 6013 Al–Mg–Si aluminum alloy subjected to equal channel angular pressing (ECAP) at different temperatures were comparative...Structural features, aging behavior, precipitation kinetics and mechanical properties of a 6013 Al–Mg–Si aluminum alloy subjected to equal channel angular pressing (ECAP) at different temperatures were comparatively investigated with that in conventional static aging by quantitative X-ray diffraction (XRD) measurements, differential scanning calorimetry (DSC) and tensile tests. Average grain sizes measured by XRD are in the range of 66-112 nm while the average dislocation density is in the range of 1.20×10^14-1.70×10^14 m^-2 in the deformed alloy. The DSC analysis reveals that the precipitation kinetics in the deformed alloy is much faster as compared with the peak-aged sample due to the smaller grains and higher dislocation density developed after ECAP. Both the yield strength (YS) and ultimate tensile strength (UTS) are dramatically increased in all the ECAP samples as compared with the undeformed counterparts. The maximum strength appears in the samples ECAP treated at room temperature and the maximum YS is about 1.6 times that of the statically peak-aged sample. The very high strength in the ECAP alloy is suggested to be related to the grain size strengthening and dislocation strengthening, as well as the precipitation strengthening contributing from the dynamic precipitation during ECAP.展开更多
基金Project(2021GK1040)supported by the Major Projects of Scientific and Technology Innovation of Hunan Province,ChinaProject(52375398)supported by the National Natural Science Foundation of China。
文摘In this study,the cooling rate was manipulated by quenching with water of different temperatures(30,60 and 100℃).Surface and internal residual stresses in the quenched 6061 aluminum alloy samples were measured using hole-drilling and crack compliance methods,respectively.Then,the processability of the quenched samples was evaluated at cryogenic temperatures.The mechanical properties of the as-aged samples were assessed,and microstructure evolution was analyzed.The surface residual stresses of samples W30℃,W60℃and W100℃is−178.7,−161.7 and−117.2 MPa,respectively along x-direction,respectively;and−191.2,−172.1 and−126.2 MPa,respectively along y-direction.The sample quenched in boiling water displaying the lowest residual stress(~34%and~60%reduction in the surface and core).The generation and distribution of quenching residual stress could be attributed to the lattice distortion gradient.Desirable plasticity was also exhibited in the samples with relatively low quenching cooling rates at cryogenic temperatures.The strengthes of the as-aged samples are 291.2 to 270.1 MPa as the quenching water temperature increase from 30℃to 100℃.Fine and homogeneous β"phases were observed in the as-aged sample quenched with boiling water due to the clusters and Guinier-Preston zones(GP zones)premature precipitated during quenching process.
基金the Tianjin Key Laboratory of Fastening and Connection Technology Enterprises 2022—2023,China(No.TKLF2022-02-C-02)the technical support from the School of Materials Science and Engineering,Central South University,China.
文摘The effects of interrupted aging on mechanical properties and corrosion resistance of 7A75 aluminum alloy extruded bar were investigated through various analyses,including electrical conductivity,mechanical properties,local corrosion properties,and slow strain rate tensile stress corrosion tests.Microstructure characterization techniques such as metallographic microscopy,scanning electron microscopy(SEM),and transmission electron microscopy(TEM)were also employed.The results indicate that the tensile strength of the alloy produced by T6I6 aging is similar to that produced by T6I4 aging,and it even exceeds 700 MPa.Furthermore,the yield strength increases by 52.7 MPa,reaching 654.8 MPa after T6I6 aging treatment.The maximum depths of intergranular corrosion(IGC)and exfoliation corrosion(EXCO)decrease from 116.3 and 468.5μm to 89.5 and 324.3μm,respectively.The stress corrosion factor also decreases from 2.1%to 1.6%.These findings suggest that the alloy treated with T6I6 aging exhibits both high strength and excellent stress corrosion cracking resistance.Similarly,when the alloy is treated with T6I4,T6I6 and T6I7 aging,the sizes of grain boundary precipitates(GBPs)are found to be 5.2,18.4,and 32.8 nm,respectively.The sizes of matrix precipitates are 4.8,5.7 and 15.7 nm,respectively.The atomic fractions of Zn in GBPs are 9.92 at.%,8.23 at.%and 6.87 at.%,respectively,while the atomic fractions of Mg are 12.66 at.%,8.43 at.%and 7.00 at.%,respectively.Additionally,the atomic fractions of Cu are 1.83 at.%,2.47 at.%and 3.41 at.%,respectively.
基金Project (50825401) supported by the National Natural Science Foundation of ChinaProject (2012CB61905) supported by the National Basic Research Program of China
文摘The effect of electroslag refining on iron reduction from commercial aluminum was investigated.Cast electrodes of commercial aluminum were electroslag refined using KCl-NaCl-Na3AlF6 slag containing Na2B4O7.Experimental results indicate that the iron content decreases with increasing Na2B4O7 addition and remelting time,and the iron content decreases from 0.400% to 0.184% under 9% Na2B4O7 addition for 30 min remelting.The elastic modulus,yield strength and ultimate tensile strength commercial aluminum are improved,and the tensile elongation is increased by 43% after electroslag refining.The chemical reaction between melt and slag to form Fe2B is the main reason for iron reduction and the thermodynamic calculation of the chemical reaction theoretically accounts for the formation of Fe2B.
基金Project(50371016) supported by the National Natural Science Foundation of ChinaProject(50611130629) supported by the International Cooperation and Exchange of the National Natural Science Foundation of China
文摘A series of rod samples with diameter of 3 mm(Zr0.55Al0.10Ni0.05Cu0.30)100-xFex(x=0,1,2,3,4) were prepared by magnetic suspend melting and copper mold suction casting method.The effects of a small amount of Fe on glass forming ability(GFA) and mechanical properties of Zr55Al10Ni5Cu30 bulk metallic glass(BMG) were investigated.The results show that the addition of an appropriate amount(less than 3%,mole fraction) of Fe enhances GFA,as indicated by the increase in the reduced glass transition temperature Trg(=Tg/Tl) and the parameter γ(=Tx/(Tg+Tl)) with increasing Fe content,and GFA gets deteriorated by further Fe addition(4%).The addition of Fe also effectively improves the compressive plasticity and increases the compressive fracture strength in these Zr-based BMGs.Compressive tests on BMG sample with 3 mm in diameter and 6 mm in length reveal work-hardening and a certain plastic strain in the alloy containing 2% Fe.The BMG composite containing 4% Fe also exhibits a high fracture strength along with significant plasticity.
基金Project(50971041)support by the National Natural Science Foundation of China
文摘The glassy rods were successfully fabricated in the Cu-Zr-Ti-In alloy system by casting into a copper mold. The value of ATx reaches a maximum of 66 K for the BMG CusoZraTTi8In5 alloy. The reasons for enhancing glass forming ability of Cu-based BMGs with the addition of indium were discussed from atomic size and thermodynamics. Alternatively, the BMG Cu52Zra7Ti8In3 exhibits the highest compressive strength (1981 MPa) and the best plasticity among glassy Cu55-xZra7TisInx (x_〈5). The total plastic deformation of Cu52Zr37TisIn3 before fracture approaches 1.2%.
基金Project (NCET-10-0278) supported by the Program for New Century Excellent Talents in University, ChinaProject (20102024) supported by the Natural Science Foundation of Liaoning Province, China
文摘The comparative experiments of age forming and artificial aging of 2A12 aluminum alloy were carried out. The effect of the age forming on the microstructure and mechanical properties was investigated. The results demonstrate that the grains are further squashed and elongated compared with artificial aging due to the existence of the applied stress during the age forming. Meanwhile, the precipitated phases change from circle shape with random orientation of age forming to long strip shape with uniform orientation of artificial aging. The dislocation configuration in samples changes from ring dislocation or helical dislocation of the artificial aging to long and straight dislocation of the age forming. Otherwise, age forming slightly reduces the tensile properties and fracture toughness of the alloy and enhances its fatigue crack growth rate.
基金Project (SWU110046) supported by the Doctorate Foundation of Southwest University,China
文摘Bulk metallic glass(BMG) rods Fe71Mo5-xNbxP12C10B2(x=1,2,3,4 and 5) with diameter of 1 or 2 mm were synthesized by copper mold casting.The effects of Nb substitution for Mo on the structure,thermal and mechanical properties of Fe71Mo5-xNbxP12C10B2 alloys were studied by X-ray diffraction,differential scanning calorimetry and compressive testing.The results show that the substitution of Nb for Mo leads to a decreased glass forming ability,but with plasticity of 1.0%,the fracture strength of Fe71Mo2Nb3P12C10B2 alloy increases up to 4.0 GPa.The improvement of the fracture strength is discussed in terms of the enhancement of atomic bonding nature and the favorite formation of a network-like structure due to the substitution of Nb for Mo.
基金Project(BK2012715)supported by the Basic Research Program(Natural Science Foundation)of Jiangsu Province,ChinaProject(14KJA430002)supported by the Key University Science Research Project of Jiangsu Province,China+3 种基金Project(50971087)supported by the National Natural Science Foundation of ChinaProjects(11JDG070,11JDG140)supported by the Senior Talent Research Foundation of Jiangsu University,ChinaProject(hsm1301)supported by the Foundation of the Jiangsu Province Key Laboratory of High-end Structural Materials,ChinaProject(Kjsmcx2011004)supported by the Foundation of the Jiangsu Province Key Laboratory of Materials Tribology,China
文摘Structural features, aging behavior, precipitation kinetics and mechanical properties of a 6013 Al–Mg–Si aluminum alloy subjected to equal channel angular pressing (ECAP) at different temperatures were comparatively investigated with that in conventional static aging by quantitative X-ray diffraction (XRD) measurements, differential scanning calorimetry (DSC) and tensile tests. Average grain sizes measured by XRD are in the range of 66-112 nm while the average dislocation density is in the range of 1.20×10^14-1.70×10^14 m^-2 in the deformed alloy. The DSC analysis reveals that the precipitation kinetics in the deformed alloy is much faster as compared with the peak-aged sample due to the smaller grains and higher dislocation density developed after ECAP. Both the yield strength (YS) and ultimate tensile strength (UTS) are dramatically increased in all the ECAP samples as compared with the undeformed counterparts. The maximum strength appears in the samples ECAP treated at room temperature and the maximum YS is about 1.6 times that of the statically peak-aged sample. The very high strength in the ECAP alloy is suggested to be related to the grain size strengthening and dislocation strengthening, as well as the precipitation strengthening contributing from the dynamic precipitation during ECAP.