爆炸加载TC4 ELI钛合金微损伤研究

用TNT炸药空中爆炸加载等轴组织TC4 ELI钛合金板材,研究爆炸药量及距靶板中心距离对钛合金显微组织演化的影响,测试了爆炸加载后材料的力学性能。结果表明:爆炸加载后TC4 ELI钛合金显微组织内产生了大量形变带,形变带宽度为10~120μm;随着爆炸药量从200 g提高到300 g,形变带的数量及总宽度增加,形变带边界更加清晰;随着距靶板中心距离的增加,形变带数量不变,宽度增加。对爆炸加载回收靶板采用分离式霍普金森压杆(SHPB)进行动态压缩再加载试验,随药量和距靶板中心距离的增加,钛合金静动态抗压强度与断裂应变增加。动态再加载后产生了绝热剪切转变带,形变带对转变带的萌生及扩展过程影响较小。

炭纤维增强壳聚糖复合膜的研究

采用短切炭纤维对壳聚糖膜进行复合改性以提高膜的力学性能和抗湿态卷曲性。实验表明炭纤维与壳聚糖有良好的复合性，可以明显改善膜的力学性能，解决了壳聚糖膜的不可缝合性和湿态卷曲性。通过对炭纤维复合量、干燥温度、膜的柔软性等研究。

Preparation and tribological properties of surface modified Cu nanoparticles

Cu nanoparticles surface-modified by dioctylamine dithiocarbamate （DTC8） were synthesized using a two-phase extraction route. The size, morphology and structure of resultant surface-capped Cu nanoparticles （coded as DTC8-Cu） were analyzed by means of X-ray diffraction, transmission electron microscopy and infrared spectrometry. The tribological behavior of DTC8-Cu as an additive in liquid paraffin was evaluated with a four-ball machine, and the surface topography of the wear scar was also examined by means of scanning electron microscopy. Results show that Cu nanoparticles modified by DTC8 have a small particle size and a narrow size distribution. Besides, DTC8-Cu as an additive in liquid paraffin has excellent antiwear ability, due to the deposition of nano-Cu with low melting point on worn steel surface leading to the formation of a self-repairing protective layer thereon.

Effect of additives on properties of aluminium titanate ceramics

The influence of some additives on bulk density,phase composition,mechanical strength and thermal shock resistance of aluminium titanate （AT） ceramics was investigated.AT ceramics with different additives of MgO,SiO2 and Fe2O3 were prepared by reaction sintering.Properties of AT ceramics were tested by using Archimedes,three-point bending and thermal cycling tests.It was found that additives of MgO,SiO2 and Fe2O3 or their compound additives are favorable to reduce the porosities of AT,enhance mechanical strength and thermal shock resistance.The role of additives can be rationalized in terms of promotion of sintering process,formation of new phases and influence on lattice constant c of AT ceramics.

Effect of hot working on microstructure and mechanical properties of TC11/Ti_2AlNb dual-alloy joint welded by electron beam welding process

The influence of hot working on the microstructures of TC11/Ti2 Al Nb dual-alloy joints welded by electron beam welding(EBW) process was investigated. The tensile tests were performed at room temperature for specimens before and after thermal exposure. The results show that the fusion zone of TC11/Ti2 Al Nb dual-alloy joint welded by EBW is mainly composed of β phase. After deformation and heat treatment, the grain boundaries of the as-cast alloy are broken and the fusion zone mainly consists of β, α2and α phases. The fusion zone performs poor property in the tensile test. Specimens before and after thermal exposure all fail in this area under different deformation conditions. The ultimate tensile strength of specimens after heat treatment is up to 1190 MPa at room temperature. The joints by water quenching after deformation have better plasticity with an elongation up to 4.4%. After thermal exposure at 500 °C for 100 h, the tensile strength of the specimen slightly rises while the ductility changes a little. SEM observation shows that the fracture mechanism is predominantly transgranular under different deformation conditions.

Effects of Cu addition on microstructure and mechanical properties of as-cast magnesium alloy ZK60

The effects of Cu addition on the microstructure and mechanical properties of the as-cast magnesium alloy ZK60 were investigated with optical microscope, SEM, TEM, XRD, EPMA and tensile tester. The mechanism by which the mechanical properties are affected by Cu addition was discussed. The results show that Cu can effectively eliminate the intragranular solute segregations in the alloy, and the grain size of the alloy is decreased considerably with increasing the Cu amount. A ternary eutectic phase MgZnCu with a face-centered cubic structure is identified in the Cu-bearing alloys, which predominantly distributes at the grain boundary and acts as the nucleation sites of microcracks during the plastic deformation process. It is also found that the tensile properties of the alloy firstly increase by the trace addition of 0.5%-1%Cu and then decrease by a further addition up to 2.0%.

Microstructure and mechanical properties of ceramic coatings formed on 6063 aluminium alloy by micro-arc oxidation

The microstructure and mechanical properties of ceramic coatings formed on 6063 aluminium alloy obtained in silicate-,borate- and aluminate-based electrolyte without and with nanoadditive Al2O3 and TiO2 by micro-arc oxidation（MAO） were studied by scanning electron microscopy（SEM）,energy-dispersive X-ray spectroscopy（EDS）,X-ray diffraction（XRD）,microhardness and friction-abrasion tests,respectively.SEM results show that coatings with nanoadditive have less porosities than those without nanoadditive.XRD results reveal that nanoadditive-containing coatings contain more oxides compared with nanoadditive-free coatings in all cases,which are consistent with the EDS analysis.Mechanical properties tests show that nanoadditive Al2O3-containing coatings have higher microhardness values compared with the other coatings obtained in silicate-,borate- and aluminate-based electrolyte.On the other hand,nanoadditive has a positive effect on improving the wearing-resistance of MAO coatings in all cases.Furthermore,the borate-MAO coatings present an inferior anti-wearing property compared with the silicate- and aluminate-MAO coatings for both the nanoadditive-free and nanoadditive-containing coatings.

Effect of minor-addition of Fe on structural and mechanical properties of CuZrAl bulk metallic glass

The CuZrAl bulk metallic glass with minor-addition of Fe was prepared by rapid quenching method. The structures were examined by X-ray diffraction （XRD）. The effect of Fe on the glass-forming ability was studied by differential scanning calorimetry （DSC）. The minor-addition of Fe obviously extends the supercooled liquid region ΔTx. The plastic strain of the Cu44Zr48Al7Fe bulk metallic glass is about 1.5%. The microstructures were examined by transmission electron microscopy （TEM）. It is found that when 1%-2% Fe （mole fraction） were introduced into the CuZrAl alloy matrix, nanoscale phase separation occurs in the as-prepared Cu44Zr48Al7Fe bulk metallic glass.

Effects of Ti-based additives on Mg_2FeH_6 dehydrogenation properties

Mg2FeH6 doped with and without Ti and its alloys (TiMn2, TiAl) were prepared combing ball milling and heat treatment. The effects of these additives on the dehydrogenation performance of Mg2FeH6 were studied systematically. The results show that all additives have favor influence on improving the hydrogen desorption property of Mg2FeH6. Especially, TiMn2 exhibits prominent effect on enhancing the dehydrogenation kinetics of Mg2FeH6. Moreover, the activation energy of TiMn2-doped Mg2FeH6 calculated by Kissinger equation is 94.87 kJ/mol, which is 28 kJ/mol lower than that of the undoped Mg2FeH6. The cycling tests suggest that the improved dehydrogenation kinetics of Mg2FeH6 doped by TiMn2 can maintain in the second cycle.

Effects of Si addition on microstructure, mechanical and thermal fatigue properties of Zn-38Al-2.5Cu alloys

The influence of Si addition on microstructure, mechanical properties and thermal fatigue behavior of Zn-38Al-2.5Cu alloys was investigated. The results show that constitutional supercooling of ZA38 alloys is formed because of the Si addition. Zn-38Al-2.5Cu-0.55Si alloy shows the dramatically refined microstructure and the best mechanical properties. When the Si addition exceeds 0.55%,αdendrites develop and Si phases become larger and aggregate along the dendrites boundaries, decreasing the mechanical properties. Oxides and pits formed by the plastic deformation are the main factors of cracks initiation. During the early stage of crack propagation, the cracks grow at a high speed well described by Paris law because of the porous and loose oxide, and mainly propagate along the dendrites boundaries. During the slow-growth stage, secondary cracks share the energy of crack growth, delaying the propagation of cracks, and the cracks propagate and fracture by the mixture of intergranular and transgranular modes.

Thermostability,mechanical and tribological behaviors of polyimide matrix composites interpenetrated with foamed copper

Polyimide matrix composites interpenetrated with foamed copper were prepared via pressure impregnation and vacuum immersion to focus on their thermostability, mechanical and tribological behaviors as sliding electrical contact materials. The results show that the interpenetrating phase composites（IPC） are very heat-resistant and exhibit higher hardness as well as bending strength, when compared with homologous polyimide matrix composites without foamed copper. Sliding electrical contact property of the materials is also remarkably improved, from the point of contact voltage drops. Moreover, it is believed that fatigue wear is the main mechanism involved, along with slight abrasive wear and oxidation wear. The better abrasive resistance of the IPC under different testing conditions was detected, which was mainly attributed to the successful hybrid of foamed copper and polyimide.

Effect of minor Nb addition on mechanical properties of in-situ Cu-based bulk metallic glass composite

In-situ formed （Cu0.6Zr0.3Ti0.1）95Nb5 bulk metallic glass （BMG） composite with Nb-rich dendrite randomly dispersed in hard glassy matrix was prepared by casting into a water-cooled copper mold. The dendrite has much smaller hardness and elastic modulus than glassy matrix, and the stress concentration at interface provides a channel for the initiating and branching of shear bands upon loading, thus leading to a high compressive fracture strain of 6.08% and fracture strength about 2200 MPa. Comparing with other Cu-based BMG composite, the fracture strength of present （Cu0.6Zr0.3Ti0.1）95Nb5 composite is not significantly reduced, indicating that the addition of Nb in the current work is an effective and effortless way to fabricate new practical BMG composites with enhanced strength and good plasticity.

Effects of La-Ce addition on microstructure and mechanical properties of Al-18Si-4Cu-0.5Mg alloy

The microstructural evolution and mechanical properties of Al-18 Si-4 Cu-0.5 Mg alloy modified by the addition of La-Ce rare earth elements through OM,SEM,EPMA and tensile tests were investigated.The results of OM and SEM analyses indicated that primary Si particles were significantly refined from coarse block-like and irregular polygonal shapes into fine flaky shapes,while eutectic Si particles were modified from coarse and needle-like into fine and rod-or coral-like shapes with increase of La-Ce addition.The alloy exhibited the minimum primary Si particle size and the best mechanical properties with the addition of 0.3 wt.%La-Ce.The average particle size decreased from 61 to 28 μm,the ultimate tensile strength increased from 222 to 242 MPa and the elongation increased from 3.2% to 6.3%.In addition,modification mechanisms and fracture modes were explored by the means of SEM and EPMA.

Microstructures evolution and mechanical properties disparity in 2070 Al-Li alloy with minor Sc addition

The microstructures and mechanical properties of Al-3.35Cu-1.2Li-0.4Mg-0.4Zn-0.3Mn-0.1Zr （mass fraction, %） alloywith Sc addition or free Sc were investigated through tensile test, SEM, EPMA and TEM. The addition of 0.082% （mass fraction） Scelement leads to the formation of Cu-rich and Sc-contained nano-sized Al3（ScZr） particles and W phase particles. The Al3（ScZr）particles can inhibit recrystallization to a certain extent and impede recrystallized grain growth during solution treatment. It is foundthat W phase cannot dissolve in supersaturated solid solution during the solution heat treatment, and the Cu content in thesolutionized matrix is decreased, which causes a decrease in the fraction of Cu-contained strengthening precipitates with T1 （Al2CuLi）and θ＇ （Al2Cu） under T8 aging condition. Due to the formation of the W phases, the small Sc addition causes a little reduction in thestrength.

Effects of Cu and Mg on thixoformability and mechanical properties of aluminium alloy 2014

Thixoforming is a processing method that deforms metal in a semisolid state.The advantages of this process include the production of parts with good surface finish,fine microstructures and superior mechanical properties.However,the process mostly produces parts from aluminium cast grades,thereby not fully utilising the true potential of this method.Hence,thermodynamic modelling can be used to formulate alloy compositions that favour this processing method.Here,the effects of reducing copper content and increasing silicon and magnesium contents on the thixoformability of aluminium alloy 2014 were presented.The work consists of both the modelling and experimental validation.Results showed that by increasing Si and decreasing Cu content in the alloy,the solidification interval temperature was decreased and the temperature working window between the stipulated liquid fractions was widened,two of the characteristics favouring the process.A high solid-solution temperature employed resulted in the dissolution of unfavourable Mg2Si compound.An increase in Mg content used also resulted in the formation of the compactπ-Al8FeMg3Si6 phase and the decrease in the amount of the sharp and plate-like structure of theβ-Al5FeSi phase,improving the strength of the modified alloy.Subsequent T6 heat treatment successfully further increased the strength of the modified alloy.

Relationship among solution heating rate,mechanical properties,microstructure and texture of Al−Mg−Si−Cu alloy

The relationship among heating rate, mechanical properties, microstructure and texture of Al-Mg-Si-Cu alloy during solution treatment was investigated through tensile test, scanning electron microscope, X-ray diffractometer and EBSD technology. The experimental results reveal that there is a non-monotonic relationship among solution heating rate, mechanical properties, microstructure and texture. As the solution heating rate increases, the strength variations are dependent on the tensile direction;work hardening exponent n decreases first, and then increases;plastic strain ratio r increases first, and then decreases, and finally increases. The final microstructure and texture are also affected by heating rate. As heating rate increases, the microstructure transforms from elongated grain structure to equiaxed grain structure, and the average grain size decreases first, and then increases, and decreases finally. Although the texture components including CubeND{001}<310> and P{011}<122> orientations almost have no change with the increase of heating rate, the texture intensity and volume fraction decrease first, and then increase, and finally decrease. Both microstructure and texture evolutions are weakly affected by heating rate. Improving heating rate is not always favorable for the development of fine equiaxed grain structure, weak texture and high average r value, which may be related to the recrystallization behavior.

Modeling hot strip rolling process under framework of generalized additive model

This research develops a new mathematical modeling method by combining industrial big data and process mechanism analysis under the framework of generalized additive models(GAM)to generate a practical model with generalization and precision.Specifically,the proposed modeling method includes the following steps.Firstly,the influence factors are screened using mechanism knowledge and data-mining methods.Secondly,the unary GAM without interactions including cleaning the data,building the sub-models,and verifying the sub-models.Subsequently,the interactions between the various factors are explored,and the binary GAM with interactions is constructed.The relationships among the sub-models are analyzed,and the integrated model is built.Finally,based on the proposed modeling method,two prediction models of mechanical property and deformation resistance for hot-rolled strips are established.Industrial actual data verification demonstrates that the new models have good prediction precision,and the mean absolute percentage errors of tensile strength,yield strength and deformation resistance are 2.54%,3.34%and 6.53%,respectively.And experimental results suggest that the proposed method offers a new approach to industrial process modeling.

Effect of Dy addition on microstructure and mechanical properties of Mg-4Y-3Nd-0.4Zr alloy

Minor Dy element was added into a Mg?4Y?3Nd?0.4Zr alloy,and its effects on the microstructure and the mechanicalproperties at elevated temperatures were investigated.Scanning electron microscope(SEM)and transmission electron microscope(TEM)were used to observe the microstructures.The results indicated that the as-cast eutectic and isolated cuboid-shaped Mg?REphases were Mg5RE and Mg3RE17,respectively,and distributed mainly along grain boundaries.After a solution treatment,theeutectic Mg5RE phases were dissolved into the matrix,whereas the Mg3RE17compound still remained.After peak aging,fineMg?RE phases were precipitated homogeneously within the matrix of the alloys containing Dy.Dy addition can result in asignificant improvement in the tensile strength at both room and elevated temperatures,and a slight decrease in the elongation.

Simultaneous improvement of strength and ductility by Mn addition in extruded Mg−Gd−Zn alloy

The influence of Mn content on the microstructure,tensile properties and strain-hardening behaviors of extruded Mg−1Gd−0.5Zn−xMn(x=0,0.3 and 1,wt.%)alloy sheets was investigated by X-ray diffraction(XRD),scanning electron microscope(SEM),and electron backscatter diffraction(EBSD).The results show that the completely recrystallized grain structure and the extrusion direction(ED)-titling texture are observed in all the extruded sheets.The mean grain size and weakened ED-titling texture of the extruded sheets are gradually reduced with increasing Mn content.This is primarily associated with the formation of new fineα-Mn particles by Mn addition.Tensile properties show that the addition of Mn also leads to the improvement of yield strengths,ultimate tensile strengths and elongations of the extruded Mg−1Gd−0.5Zn−xMn sheets,which is mainly due to the fine grains andα-Mn particles.In addition,the Mg−1Gd−0.5Zn−1Mn sheet has the lowest strain-hardening exponent and the best hardening capacity among all prepared Mg−1Gd−0.5Zn−xMn sheets.

Influence of trace Ca addition on texture and stretch formability of AM50 magnesium alloy sheet

The AM50,AM50-0.1 Ca,AM50-0.3 Ca and AM50-0.5 Ca(wt.%) alloys were hot-rolled and their mechanical properties were determined for the purpose of investigating the effect of trace Ca addition on the texture and stretch formability of AM50 alloy.The results show that the addition of trace Ca can effectively modify the basal texture,which is characterized by the split of basal poles deviated from the normal direction(ND) after the hot rolling,while a broad spread of the basal planes toward the transverse direction(TD) after the annealing.Such change of the basal texture is related to the prior formation of massive compression twins and the decrease of the c/a ratio.Erichsen value increases from 2.25 to 4.21 mm with the increase of Ca content.The enhancement of stretch formability is ascribed to the weakened basal texture,which results in the increase of n-value and the decrease of r-value.