5次项圆柱凸轮在车削中心的变量加工

传统上加工圆柱凸轮要求很多辅助工序,影响加工精度环节多,生产效率低,加工精度不理想。利用车削中心,采用变量加工方法可以去掉这些不足,除了可大幅提高加工效率和加工精度外,还可以通过改变相关变量设定,加工类似的圆柱凸轮。

Hot deformation behavior of spray forming LSHR alloy using constitutive equation and processing map

Flow behaviors of spray forming low solvus high refractory (LSHR) alloy were investigated using hot compression tests performed on a Gleeble?3500 thermal mechanical simulator at temperatures of 1020?1150 °C and strain rates of 0.0003?1.0 s?1. The constitutive equation was established, power dissipation (η) maps and hot processing maps were plotted. The microstructure evolution and dislocation distribution of domains with different values of η in power dissipation maps were also observed. The results show that the flow stress increases with decreasing temperature and increasing strain rate. The activation energy of the spray forming LSHR alloy is 1243.86 kJ/mol. When the value of η is 0.36 at the strain of 0.5, the domain in the processing map shows characteristics of typical dynamic recrystallization (DRX) and low dislocation density. According to the microstructure evolution and processing maps, the optimum processing condition for good hot workability of spray forming LSHR alloy can be summed up as:temperature range 1110?1150 °C; strain rate range 0.01?0.3 s?1.

Improvement of machining quality of copper-plated roll mold by controlling temperature variation

Micro prism film used in LCD industry can be manufactured by roll to roll method with copper-plated roll mold. As copper-plated roll mold is getting larger, pitch error is getting severer. The pitch error drops the quality of micro prism film. The main cause of the pitch error was investigated during machining large roll mold whose machined length was 1 200 mm. The temperature of machining system was elevated during machining roll mold, and this elevation induced thermal expansion of the system. The temperature variation around the roll mold also made thermal expansion of the roll mold. The amount of thermal expansion had strong relationship to the amount of pitch error. Therefore, the roll mold was machined after warming-up of machining system and precise temperature controller around copper-plated roll mold was installed, which minimized the temperature variation. Finally, precise micro prism patterns without pitch error were machined on the large roll mold.

Influence of the Main Technological Variables of Cyclical Mechanic-Thermal Processing on the Strain Hardening of Steel Parts

The main objective of the present work was to determine the influence of the most important technological variables of CMTP （cyclical mechanic-thermal processing） on the strain hardening in the surface layers of steel parts. For this, it was designed a full factorial plan at two levels of five independent variables that include the whole processing in two and three cycles, the cold-forming degree and force during the plastic deformation （burnishing）, and the temperature and time at the given temperature during the aging. Each cycle is composed of plastic deformation at room temperature plus aging. As dependent variables, the degree and penetration depth of strain hardening were evaluated. Based on the appropriately used set of experimental data, it had been fitted an exponential model for each dependent variables and also a two-degree polynomial fitting of in-depth evolution of microhardness profile was obtained. The amount of cycles and the cold-forming degree are the technological variables of CMTP that influence the most on strain hardening, although other variables also are significant. The microhardness profile highlights that during the CMTP, the strain hardening decreases from the outer bound to the transition zone of the surface layers, where it disappears.

A new method of characterizing equivalent strain for equal channel angular processing

In order to establish the quantitative relationship between equivalent strain and the performance index of the deformed material within the range of certain passes for equal channel angular processing （ECAP）, a new approach to characterize the equivalent strain was proposed. The results show that there exists better accordance between mechanical property （such as hardness or strength） and equivalent strain after rolling and ECAP in a certain range of deformation amount, and Gauss equation can be satisfied among the equivalent strain and the mechanical properties for ECAP. Through regression analysis on the data of hardness and strength after the deformation, a more generalized expression of equivalent strain for ECAP is proposed as：ε=k0exp[-（k1M-k2）^2], where M is the strength or hardness of the material, k1 is the modified coefficient （k1∈ （0, 1））, ko and k2 are two parameters dependent on the critical strain and mechanical property that reaches saturation state for the material, respectively. In this expression the equivalent strain for ECAP is characterized novelly through the mechanical parameter relating to material property rather than the classical geometry equation.

Development of process energy intensity formula under different state variables

In a production process, the actual energy consumption is greatly affected by the production state. Certain processing operations are classified into six states, including normal production, abnormal production, planned overhaul, unplanned overhaul, transitional period from unplanned overhaul to normal production (referred for short as unplanned transition) and transitional period from planned overhaul to normal production (referred for short as planned transition). The article takes the analysis of relationship between different states of a certain processing operation and corresponding energy consumptions as a startup point to develop a process energy intensity formula with variables of operating rate, yielding rate and operating frequency, etc. This process energy intensity formula can be used to analyze effectively the pattern of impact exerted by different state variables on energy consumption.

Detecting change in process systems with immunocomputing

Proposed a novel approach to detect changes in the product quality of process systems by using negative selection algorithms inspired by the natural immune system. The most important input variables of the process system was represented by artificial immune cells, from which product quality was inferred, instead of directly using the prod- uct quality which was hard to measure online, e.g. the ash content of coal flotation con- centrate. The experiment was presented and then the result was analyzed.

反复锻压模具结构和加工工艺的有限元分析

采用Deform-3D数值模拟软件对反复锻压模具结构和加工工艺进行有限元分析,发现：缩小模具型腔宽度能够增大试样每个锻压道次的等效应变,但应变分布均匀程度和试样形状尺寸保持度相应降低;模具存在一定的过渡角半径时,试样表面具有较好的成形质量,应变分布均匀性随着过渡角半径的增大有所提高;试样每道次锻压后绕Z轴旋转90°再进行下个道次锻压,等效应变分布比每道次锻压后试样不旋转更均匀;加工速度对锻压后试样的温升影响十分明显,速度越高温升越显著;随着锻压温度的提高,载荷峰值不断降低,试样中应变和应力分布逐渐均匀;随着摩擦系数的提高,等效应变分布均匀性有所改善,摩擦系数提高到0.2时分布最均匀,继续增大到0.3时分布均匀性开始显著降低.在300 ℃和0.1 mm·s-1条件下锻压AZ31镁合金的实验表明：5道次后晶粒显著细化,平均晶粒尺寸由约200 μm细化到最小约1.3 μm.

Study on Glulam Process

This paper selected lumbers of Manchurian ash (Fraxinus rnandshurica), Manchurian walnut(Juglans mandshurica) and Spruce (Picea jezoensis var.kornarovii) for manufacturing glulam with water-borne polymeric-isocyanate adhesive to determine process variables. The process variables that includespecific pressure, pressing time and adhesive application amount influencing the shear strength of the glulam,were investigated through the orthogonal test. The results indicated that optimum process variables forglulam manufacturing were as follows: Specific pressure of 1.5 MPa for Spruce and 2.0 MPa both forManchurian ash and Manchurian walnut, pressing time of 60 min and adhesive application amount of 250 g/m2.

A morphing machining strategy for artificial bonet

In this work, a novel morphing machining strategy （MMS） is proposed. In the method, the workpiece is progressively carved out from the stock. Pitfalls in conventional iso-height strategy, such as sharp edges and unevenly distributed left-over materials, are overcome. Moreover, to calculate different levels in the MMS, an energy-based morphing algorithm is proposed. Finally, the proposed strategy is employed in the machining of artificial bone represented by a T-spline surface. The excellent properties of T-spline, such as expressing complex shapes with a single surface, have been well adopted to artificial bone fabri- cation. Computer simulation and the actual machining of the middle finger bone show the feasibility of the proposed strategy.

Geoid Deformation and Elevation Influence Caused by Building Loading

The paper studies the ground vertical deformation and the geoid undulation caused by loading of neighboring buildings, based on the loading tides theory. The influence on elevation is also considered. The results show that the ground vertical deformation and the geoid undulation both reach millimeter magnitude. Therefore, it is obvious that the building loading significantly affects the precise engineering surveying, and it must be seriously considered in application.