To resolve the deformation problem for thin-walled aero-parts in the actual production, this paper simulates the effect of the tool-path on the machining accuracy of the thin-walled frame. The frame is shaped in the p...To resolve the deformation problem for thin-walled aero-parts in the actual production, this paper simulates the effect of the tool-path on the machining accuracy of the thin-walled frame. The frame is shaped in the part milling under a given clamping condition by using the three-dimensional finite element method （FEM）. Result shows that the sidewall deformation has a big difference if only the tool-path changes. When the tool-path from the outside to the inside is used, the machining deformation is smaller than another three kinds of toolpaths. Simulation results are compared with experimental data, and the correctness of the simulation is verified.Reasonable processing paths can be found by FEM.展开更多
During the 3D shape measurement,there are noises in the images that are obtained by the capture system.The traditional method,Fourier transform profilometry(FTP) technique,improves the accuracy only by the filtering m...During the 3D shape measurement,there are noises in the images that are obtained by the capture system.The traditional method,Fourier transform profilometry(FTP) technique,improves the accuracy only by the filtering method in the frequency domain.In this paper,the curve fitting method is used for the light field distribution calculation before the filtering process applied in the frequency domain by choosing a suitable filter window,and then the higher quality of the basic frequency component signal is got.This method can avoid the frequency overlapping caused by the noise,so the improvement of the measuring accuracy of FTP is realized.展开更多
Contour following is one of the most important issues faced by many computer-numerical-control(CNC) machine tools to achieve high machining precision. This paper presents a new real-time error compensation method aimi...Contour following is one of the most important issues faced by many computer-numerical-control(CNC) machine tools to achieve high machining precision. This paper presents a new real-time error compensation method aiming at reducing the contouring error caused by facts such as servo lag and dynamics mismatch in parametric curved contour-following tasks. Due to the lack of high-precision contouring-error estimation method for free-form parametric curved toolpath, the error can hardly be compensated effectively. Therefore, an adaptive accurate contouring-error estimation algorithm is proposed first, where a tangential-error backstepping method based on Taylor's expansion is developed to rapidly find the closest point on the parametric curve to the actual motion position. On this foundation, the contouring error is compensated using a proposed nonlinear variable-gain compensation method, where the compensation gain is obtained according to not only the contouring-error magnitude but also its direction variation. The stability of the system after compensation is analyzed afterwards according to the Jury stability criterion.By design of the compensator in accordance with the presented contouring-error compensation method as well as the stability analyzation result, the balance between the response speed and the contour control stability can be effectively made. Experimental tests demonstrate the feasibility of the presented methods in both contouring-error estimation and contour-accuracy improvement.Contributions of this research are significant for enhancing the contour-following performance of the CNC machine tools.展开更多
文摘To resolve the deformation problem for thin-walled aero-parts in the actual production, this paper simulates the effect of the tool-path on the machining accuracy of the thin-walled frame. The frame is shaped in the part milling under a given clamping condition by using the three-dimensional finite element method （FEM）. Result shows that the sidewall deformation has a big difference if only the tool-path changes. When the tool-path from the outside to the inside is used, the machining deformation is smaller than another three kinds of toolpaths. Simulation results are compared with experimental data, and the correctness of the simulation is verified.Reasonable processing paths can be found by FEM.
基金supported by the Natural Science Foundation of Tianjin Municipal Science and Technology Commission (No. 06YFJMC15600)
文摘During the 3D shape measurement,there are noises in the images that are obtained by the capture system.The traditional method,Fourier transform profilometry(FTP) technique,improves the accuracy only by the filtering method in the frequency domain.In this paper,the curve fitting method is used for the light field distribution calculation before the filtering process applied in the frequency domain by choosing a suitable filter window,and then the higher quality of the basic frequency component signal is got.This method can avoid the frequency overlapping caused by the noise,so the improvement of the measuring accuracy of FTP is realized.
基金the National Natural Science Foundation of China(Grant Nos 51515081 and 51675081)National Science and Tech-nology Major Project of China(Grant No 2016ZX04001-002)+2 种基金Innovation Project for Supporting High-level Talent in Dalian(Grant No 2016RQ012)Science Fund for Creative Research Groups(Grant No 51621064)the Fundamental Research Funds for the Central Universities(Grant NoDUT17LAB13)
文摘Contour following is one of the most important issues faced by many computer-numerical-control(CNC) machine tools to achieve high machining precision. This paper presents a new real-time error compensation method aiming at reducing the contouring error caused by facts such as servo lag and dynamics mismatch in parametric curved contour-following tasks. Due to the lack of high-precision contouring-error estimation method for free-form parametric curved toolpath, the error can hardly be compensated effectively. Therefore, an adaptive accurate contouring-error estimation algorithm is proposed first, where a tangential-error backstepping method based on Taylor's expansion is developed to rapidly find the closest point on the parametric curve to the actual motion position. On this foundation, the contouring error is compensated using a proposed nonlinear variable-gain compensation method, where the compensation gain is obtained according to not only the contouring-error magnitude but also its direction variation. The stability of the system after compensation is analyzed afterwards according to the Jury stability criterion.By design of the compensator in accordance with the presented contouring-error compensation method as well as the stability analyzation result, the balance between the response speed and the contour control stability can be effectively made. Experimental tests demonstrate the feasibility of the presented methods in both contouring-error estimation and contour-accuracy improvement.Contributions of this research are significant for enhancing the contour-following performance of the CNC machine tools.
