In order to improve the processing precision and shorten the hob manufacturing cycle of the face gear,a precision generating hobbing method for face gear with the assembly spherical hob is proposed.Firstly,the evoluti...In order to improve the processing precision and shorten the hob manufacturing cycle of the face gear,a precision generating hobbing method for face gear with the assembly spherical hob is proposed.Firstly,the evolution of the cylindrical gear to spherical hob basic worm is analyzed,then the spherical hob basic worm is designed,thus the basic worm and spiral angle equation of spherical hob are obtained.Secondly,based on the design method of the existing hob,the development method of the assembly spherical hob is analyzed,the cutter tooth and the cutter substrate of the assembly hob are designed,and the whole assembly is finished.Thirdly,based on the need of face gear hobbing,a numerical control machine for gear hobbing is developed,and the equation of the face gear is obtained.Fourth,for reducing the face gear processing errors induced by equivalent installation errors,the error analysis model is established and the impacts of each error on the gear tooth surface are analyzed.Finally,the assembly spherical hob is manufactured and the gear hobbing test is completed.According to the measurement results,the processing parameters of face gear hobbing are modified,and the deviation of tooth surface is significantly reduced.展开更多
The construction efficiency and quality of tunnel boring machines(TBMs)is largely determined by the service life of cutting tools,which is the result of contact loads in the crushed zone between cutter ring and rock.I...The construction efficiency and quality of tunnel boring machines(TBMs)is largely determined by the service life of cutting tools,which is the result of contact loads in the crushed zone between cutter ring and rock.In this paper,a series of rock breaking tests were conducted with a 216 mm diameter disc cutter and concrete samples.Based on the superposition principle,the distribution of contact loads between disc cutter and rock were obtained by using the truncated singular value decomposition(TSVD).The results show that both the peak value and the whole numerical distribution of the radial strains on the cutter ring increase with the increase of the penetration.The distribution curves of the contact loads show an approximate parabola going downwards,which indicates contact loads are more concentrated.The front non-loading area with a ratio from 1.8%to 5.4%shows an increasing trend with the increase of penetration.However,the change of rear non-loading area is not obvious.It is believed that the conclusions have guidance for the study of rock breaking mechanism and manufacturing process of the disc cutter.展开更多
Understanding the relationships between topographic indices and crop yield variability is important for soil manage- ment and crop production in rolling landscape. Two agricultural fields at Alvena and Hepburn, Saskat...Understanding the relationships between topographic indices and crop yield variability is important for soil manage- ment and crop production in rolling landscape. Two agricultural fields at Alvena and Hepburn, Saskatchewan, Canada were selected to examine how topographic indices were related to wheat yield under two topographic and weather conditions in the Canadian prairies. The landscapes of the two sites are classified as hummocky and the dominant soil type is an Aridic Ustoll. The relationships among yield, topography, soil, and weather were analyzed using wheat (Triticum aestivum L.) grain yield from Alvena in 2001 (dry year) and 2004 (wet year) and from Hepburn in 1998 (dry year). Topographic/soil indices included relative elevation, wetness index, upslope length, curvature, soil organic matter, and soil moisture storage before seeding. The results indicated that, in the dry years, the correlation coefficients between upslope length and grain yield were 0.79 for the typical rolling landscape (Alvena) in 2001 and 0.73 for shallow gentle rolling landscape (Hepburn) in 1998. In the wet year (2004), the relationships between yield and topographic/soil attributes were not as strong as in dry years. Therefore, upslope length was the best yield indicator for the two landscapes in dry years, whereas no topographic indices were highly correlated to crop yield in wet years. Those topographic indices seemed useful in identifying the yield variability and delineating the proper management zone.展开更多
The present work focuses on the performance of nanofluids called CN46-NanoAl2O3.80 formulated by using dispersions of nano aluminum oxide （Al2O3） in the ISO VG46 industrial oil on machining performance during gear h...The present work focuses on the performance of nanofluids called CN46-NanoAl2O3.80 formulated by using dispersions of nano aluminum oxide （Al2O3） in the ISO VG46 industrial oil on machining performance during gear hobbing of AISI 4118 steel. In machining gears, hobbing is one of the most important processes, especially to produce various gear shapes for adapting to diverse applications. However, the demand for high quality brings attention to product quality, particularly the roughness of the machined gear surface because of its effect on product appearance, function, and reliability. For additional improvement, applying nanofluids may produce superior product quality, as the rolling action of billions of nanoparticle units in the tool chip interface can significantly decrease the friction led to reduce the cutting forces. In addition, the characteristics of heat transfer of nanoparticles can contribute to reduce tool wear. In this experimental study, the performance of nanolubricant compared with the case of using ordinary cutting-fluid systems in the existing production line is investigated. The experimental results reveal that the tool life of the hob is significantly enhanced of 55.2%, gear surface roughness is smaller （27.3%）, and gear accuracy is significantly increased by using the nanofluid. This result, therefore, shows a promising solution to achieve the engineering-economy effectiveness in gear machining.展开更多
基金Project(9140xx8020212xx) supported by the Advanced Research Foundation,ChinaProject(GZ2018KF003) supported by the State Key Laboratory of Smart Manufacturing for Special Vehicles and Transmission System,China
文摘In order to improve the processing precision and shorten the hob manufacturing cycle of the face gear,a precision generating hobbing method for face gear with the assembly spherical hob is proposed.Firstly,the evolution of the cylindrical gear to spherical hob basic worm is analyzed,then the spherical hob basic worm is designed,thus the basic worm and spiral angle equation of spherical hob are obtained.Secondly,based on the design method of the existing hob,the development method of the assembly spherical hob is analyzed,the cutter tooth and the cutter substrate of the assembly hob are designed,and the whole assembly is finished.Thirdly,based on the need of face gear hobbing,a numerical control machine for gear hobbing is developed,and the equation of the face gear is obtained.Fourth,for reducing the face gear processing errors induced by equivalent installation errors,the error analysis model is established and the impacts of each error on the gear tooth surface are analyzed.Finally,the assembly spherical hob is manufactured and the gear hobbing test is completed.According to the measurement results,the processing parameters of face gear hobbing are modified,and the deviation of tooth surface is significantly reduced.
基金Project(51475478)supported by the National Natural Science Foundation of ChinaProject(2013CB035401)supported by the National Basic Research Program of China
文摘The construction efficiency and quality of tunnel boring machines(TBMs)is largely determined by the service life of cutting tools,which is the result of contact loads in the crushed zone between cutter ring and rock.In this paper,a series of rock breaking tests were conducted with a 216 mm diameter disc cutter and concrete samples.Based on the superposition principle,the distribution of contact loads between disc cutter and rock were obtained by using the truncated singular value decomposition(TSVD).The results show that both the peak value and the whole numerical distribution of the radial strains on the cutter ring increase with the increase of the penetration.The distribution curves of the contact loads show an approximate parabola going downwards,which indicates contact loads are more concentrated.The front non-loading area with a ratio from 1.8%to 5.4%shows an increasing trend with the increase of penetration.However,the change of rear non-loading area is not obvious.It is believed that the conclusions have guidance for the study of rock breaking mechanism and manufacturing process of the disc cutter.
基金Project supported by the National Science and Engineering Research Council (NSERC) of Canada.
文摘Understanding the relationships between topographic indices and crop yield variability is important for soil manage- ment and crop production in rolling landscape. Two agricultural fields at Alvena and Hepburn, Saskatchewan, Canada were selected to examine how topographic indices were related to wheat yield under two topographic and weather conditions in the Canadian prairies. The landscapes of the two sites are classified as hummocky and the dominant soil type is an Aridic Ustoll. The relationships among yield, topography, soil, and weather were analyzed using wheat (Triticum aestivum L.) grain yield from Alvena in 2001 (dry year) and 2004 (wet year) and from Hepburn in 1998 (dry year). Topographic/soil indices included relative elevation, wetness index, upslope length, curvature, soil organic matter, and soil moisture storage before seeding. The results indicated that, in the dry years, the correlation coefficients between upslope length and grain yield were 0.79 for the typical rolling landscape (Alvena) in 2001 and 0.73 for shallow gentle rolling landscape (Hepburn) in 1998. In the wet year (2004), the relationships between yield and topographic/soil attributes were not as strong as in dry years. Therefore, upslope length was the best yield indicator for the two landscapes in dry years, whereas no topographic indices were highly correlated to crop yield in wet years. Those topographic indices seemed useful in identifying the yield variability and delineating the proper management zone.
文摘The present work focuses on the performance of nanofluids called CN46-NanoAl2O3.80 formulated by using dispersions of nano aluminum oxide （Al2O3） in the ISO VG46 industrial oil on machining performance during gear hobbing of AISI 4118 steel. In machining gears, hobbing is one of the most important processes, especially to produce various gear shapes for adapting to diverse applications. However, the demand for high quality brings attention to product quality, particularly the roughness of the machined gear surface because of its effect on product appearance, function, and reliability. For additional improvement, applying nanofluids may produce superior product quality, as the rolling action of billions of nanoparticle units in the tool chip interface can significantly decrease the friction led to reduce the cutting forces. In addition, the characteristics of heat transfer of nanoparticles can contribute to reduce tool wear. In this experimental study, the performance of nanolubricant compared with the case of using ordinary cutting-fluid systems in the existing production line is investigated. The experimental results reveal that the tool life of the hob is significantly enhanced of 55.2%, gear surface roughness is smaller （27.3%）, and gear accuracy is significantly increased by using the nanofluid. This result, therefore, shows a promising solution to achieve the engineering-economy effectiveness in gear machining.
