Local hydrodynamics of a gas–liquid–solid system,such as bubble circulation regime,gas holdup,liquid velocity and axial profile of solid concentration,are studied in a two-stage internal loop airlift reactor.Empiric...Local hydrodynamics of a gas–liquid–solid system,such as bubble circulation regime,gas holdup,liquid velocity and axial profile of solid concentration,are studied in a two-stage internal loop airlift reactor.Empirical correlations for gas holdup and liquid velocity are proposed to ease the reactor design and scale-up.Different bubble circulation regimes were displayed in the first(lower) and second(upper) stages.Increasing superficial gas velocity and solid loading can promote regime transition of the second stage,and the gas holdup of the second stage is higher than that of the lower stage.In addition,the effects of solid loading on bubble behaviour are experimentally investigated for each stage.It is found that bubble size in the downcomer decreases with the presence of solid particles,and bubble size distribution widens under higher superficial gas velocity and lower solid loading.展开更多
Compared to the traditional lumped-parameter model, computational fluid dynamics (CFD) attracted more attentions due to facilitating more accurate reactor design and optimization methods when analyzing the heat tran...Compared to the traditional lumped-parameter model, computational fluid dynamics (CFD) attracted more attentions due to facilitating more accurate reactor design and optimization methods when analyzing the heat transfer in the industrial packed bed. Here, a model was developed based on the CFD theory, in which the heterogeneous fluid flow was resolved by considering the oscillatory behavior of voidage and the effective fluid viscosity. The energy transports in packed bed were calculated by the convection and diffusion incorporated with gaseous dispersion in fluid and the contacting thermal conductivity of packed particles in solids. The heat transfer coefficient between fluid and wall was evaluated by considering the turbulence due to the packed particles adjacent to the wall. Thus, the heat transfer in padded bed can be predicted without using any adjustable semi-empirical effective thermal conductivity coefficient. The experimental results from the literature were employed to validate this model.展开更多
Ethoxylation and propoxylation reactions are performed in the industry to produce mainly non-ionic surfactants and ethylene oxide(EO)–propylene oxide(PO) copolymers.Both the reactions occur in gas–liquid reactors by...Ethoxylation and propoxylation reactions are performed in the industry to produce mainly non-ionic surfactants and ethylene oxide(EO)–propylene oxide(PO) copolymers.Both the reactions occur in gas–liquid reactors by feeding gaseous EO,PO or both into the reactor containing a solution of an alkaline catalyst(KOH or Na OH).Non-ionic surfactants are produced by using liquid starters like fatty alcohols,fatty acids or alkyl-phenols,while when the scope is to prepare EO–PO copolymers the starter can be a mono-or multi-functional alcohol of low molecular weight.Both reactions are strongly exothermic,and EO and PO,in some conditions,can give place to runaway and also to explosive side reactions.Therefore,the choice of a suitable reactor is a key factor for operating in safe conditions.A correct reactor design requires:(i) the knowledge of the kinetic laws governing the rates of the occurring reactions;(ii) the role of mass and heat transfer in affecting the reaction rate;(iii) the solubility of EO and PO in the reacting mixture with the non-ideality of the reacting solutions considered;(iv) the density of the reacting mixture.All these aspects have been studied by our research group for different starters of industrial interest,and the data collected by using semibatch well stirred laboratory reactors have been employed for the simulation of industrial reactors,in particular Gas–Liquid Spray Tower Loop Reactors.展开更多
基金Supported by the State Key Laboratory of Chemical Engineering(SKL-ChE-16B01)China Postdoctoral Science Foundation(2016M601263)
文摘Local hydrodynamics of a gas–liquid–solid system,such as bubble circulation regime,gas holdup,liquid velocity and axial profile of solid concentration,are studied in a two-stage internal loop airlift reactor.Empirical correlations for gas holdup and liquid velocity are proposed to ease the reactor design and scale-up.Different bubble circulation regimes were displayed in the first(lower) and second(upper) stages.Increasing superficial gas velocity and solid loading can promote regime transition of the second stage,and the gas holdup of the second stage is higher than that of the lower stage.In addition,the effects of solid loading on bubble behaviour are experimentally investigated for each stage.It is found that bubble size in the downcomer decreases with the presence of solid particles,and bubble size distribution widens under higher superficial gas velocity and lower solid loading.
基金Supported by National Natural Science Foundation of China(21676266,21676269)the "Strategic Priority Research Program" of the Chinese Academy of Sciences(XDB17020100)the National Key Projects for Fundamental Research and Development of China(2016YFA0202801)
文摘Compared to the traditional lumped-parameter model, computational fluid dynamics (CFD) attracted more attentions due to facilitating more accurate reactor design and optimization methods when analyzing the heat transfer in the industrial packed bed. Here, a model was developed based on the CFD theory, in which the heterogeneous fluid flow was resolved by considering the oscillatory behavior of voidage and the effective fluid viscosity. The energy transports in packed bed were calculated by the convection and diffusion incorporated with gaseous dispersion in fluid and the contacting thermal conductivity of packed particles in solids. The heat transfer coefficient between fluid and wall was evaluated by considering the turbulence due to the packed particles adjacent to the wall. Thus, the heat transfer in padded bed can be predicted without using any adjustable semi-empirical effective thermal conductivity coefficient. The experimental results from the literature were employed to validate this model.
文摘Ethoxylation and propoxylation reactions are performed in the industry to produce mainly non-ionic surfactants and ethylene oxide(EO)–propylene oxide(PO) copolymers.Both the reactions occur in gas–liquid reactors by feeding gaseous EO,PO or both into the reactor containing a solution of an alkaline catalyst(KOH or Na OH).Non-ionic surfactants are produced by using liquid starters like fatty alcohols,fatty acids or alkyl-phenols,while when the scope is to prepare EO–PO copolymers the starter can be a mono-or multi-functional alcohol of low molecular weight.Both reactions are strongly exothermic,and EO and PO,in some conditions,can give place to runaway and also to explosive side reactions.Therefore,the choice of a suitable reactor is a key factor for operating in safe conditions.A correct reactor design requires:(i) the knowledge of the kinetic laws governing the rates of the occurring reactions;(ii) the role of mass and heat transfer in affecting the reaction rate;(iii) the solubility of EO and PO in the reacting mixture with the non-ideality of the reacting solutions considered;(iv) the density of the reacting mixture.All these aspects have been studied by our research group for different starters of industrial interest,and the data collected by using semibatch well stirred laboratory reactors have been employed for the simulation of industrial reactors,in particular Gas–Liquid Spray Tower Loop Reactors.