Researched on the design and manufacturing of machine tool bed made by Steel-fibber Polymer Concrete(SFPC),which analyzed the static,dynamic and thermal performances of the bed.The results of study prove that machine ...Researched on the design and manufacturing of machine tool bed made by Steel-fibber Polymer Concrete(SFPC),which analyzed the static,dynamic and thermal performances of the bed.The results of study prove that machine tool bed made with SFPC is much more superiority than made in cast iron in dynamic and thermal perform- ances,and is more superiority then made in Polymer Concrete (PC) in static perform- ances.It can be concluded that the static,dynamic and thermal properties of machine tool can be improved by manufacturing machine tool bed with SFPC.Also SFPC machine tool bed posses some other advantages in the following: short development time,simple pro- duction process,reducing cost cost,saving energy,iron and steel.展开更多
Virtual dynamic optimization design can avoid the repeated process from de-sign to trial-manufacture and test.The designer can analyze and optimize the productstructures in virtual visualization environment.The design...Virtual dynamic optimization design can avoid the repeated process from de-sign to trial-manufacture and test.The designer can analyze and optimize the productstructures in virtual visualization environment.The design cycle is shortened and the costis reduced.The paper analyzed the peculiarity of virtual optimization design,and put for-wards the thought and flow to implement virtual optimization design.The example to opti-mize the internal grinder was studied via establishing precise finite element model,modi-fying the layout of Stiffened Plates and designing parameters of the worktable,and usingthe technology of modal frequency revision and the technology of multiple tuned damper.The result of optimization design compared the new grinder with the original grinder showsthat the entire machine's first orders natural frequency is enhanced by 17%,and the re-sponse displacement of the grinding-head has dropped by 28% under the first order natu-ral frequency and by 41% under second order natural frequency.Finally,the dynamic per-formance of the internal grinder was optimized.展开更多
Since 1978, Brazil has invested into bio-fuels alternatives, especially ethanol from sugar-cane processing and that has increased the bagasse production, which requires proper destination and a potential use of such b...Since 1978, Brazil has invested into bio-fuels alternatives, especially ethanol from sugar-cane processing and that has increased the bagasse production, which requires proper destination and a potential use of such biomass is the gasification process. In the present study, a conceptual design of a gasification system to convert sugar cane bagasse into syngas is presented, which considers air as gasification agent in a flexible configuration of bubbling fluidized bed reactor operating from atmospheric pressure up to 2 MPa, providing a net power output (referred at gas cold conditions) of 3 MWt and 66 MWt, respectively. In this last case, the gas may be used not just as a fuel for gas turbines and internal combustion engines for power generation but also to feed Fischer-Tropsch processes. The optimized conceptual design of the gasifier is described here and was achieved using the CSFMB (Comprehensive Simulator of Fluidized and Moving Bed Equipment). Simulations predicted the production of gas with high heating value as well stable operations at both conditions. The conceptual design would be followed by the detailed one and construction. Tests would be carried in the near future and would allow direct comparison between the calculated and experimental results.展开更多
A five-axis serial-parallel kinematic milling machine, the SPKM 165, is introduced. This machine consists of a three-degree of-freedom parallel module and a two-degree-of-freedom serial table. The SPKM 165 is capable ...A five-axis serial-parallel kinematic milling machine, the SPKM 165, is introduced. This machine consists of a three-degree of-freedom parallel module and a two-degree-of-freedom serial table. The SPKM 165 is capable of five-face machining. A discussion of the inverse kinematics of the five-axis control is provided. A dimensional synthesis procedure is presented in terms of motion/force transmissibility. Finite-element analysis was used to evaluate the stiffness of a CAD model before the machine was manufactured. Kinematic calibration was implemented to improve the accuracy of the end effector. The results of a calibration experiment are presented. The stiffness of the developed machine was then measured. Milling experiments were conducted, and the test piece showed that the developed machine has satisfactory performance.展开更多
A novel approach,which can be used for dynamic characteristics analysis of machine tools based on unit structure(US),is reported in this paper.The concepts of unit structures for design of machine tools are defined.In...A novel approach,which can be used for dynamic characteristics analysis of machine tools based on unit structure(US),is reported in this paper.The concepts of unit structures for design of machine tools are defined.In order to satisfy the dynamic characteristics requirement of high natural frequency and light-weight of US,a design method of multi-disciplinary optimization of NSGA-II about unit structures driven by natural frequency and mass is developed.Through analyzing the unit structures,key factors affecting the natural frequency and mass are extracted,and the mathematical models of natural frequency and mass about unit structures are also established by using central composite design and response surface model.The goal of high natural frequency and light-weight is reached by using the multi-objective genetic algorithms.The Pareto optimal set is also obtained.The dynamic behavior of US is investigated by the experimental modal analysis.To show the efficiency of the proposed novel method,the example of YKW51250 gear shaping machine bed is used.Through optimization of NSGA-II about US of YKW51250 machine bed,the natural frequency of YKW51250 gear shaping machine bed is increased by 30.4%and its mass decreased by 5.2%comparing with the original design.By studying the dynamic characteristics of the simplified machine tools bed,useful laws are obtained,and these laws can be used in primary design of NC machine tools structures.The optimal method based on US can be also applied to the dynamic optimal design of machine tools and other similar equipments.展开更多
基金the Education Department of Liaoning Prorince(2004F030)
文摘Researched on the design and manufacturing of machine tool bed made by Steel-fibber Polymer Concrete(SFPC),which analyzed the static,dynamic and thermal performances of the bed.The results of study prove that machine tool bed made with SFPC is much more superiority than made in cast iron in dynamic and thermal perform- ances,and is more superiority then made in Polymer Concrete (PC) in static perform- ances.It can be concluded that the static,dynamic and thermal properties of machine tool can be improved by manufacturing machine tool bed with SFPC.Also SFPC machine tool bed posses some other advantages in the following: short development time,simple pro- duction process,reducing cost cost,saving energy,iron and steel.
基金Supported by the National Natural Science Foundation of China(50375026)
文摘Virtual dynamic optimization design can avoid the repeated process from de-sign to trial-manufacture and test.The designer can analyze and optimize the productstructures in virtual visualization environment.The design cycle is shortened and the costis reduced.The paper analyzed the peculiarity of virtual optimization design,and put for-wards the thought and flow to implement virtual optimization design.The example to opti-mize the internal grinder was studied via establishing precise finite element model,modi-fying the layout of Stiffened Plates and designing parameters of the worktable,and usingthe technology of modal frequency revision and the technology of multiple tuned damper.The result of optimization design compared the new grinder with the original grinder showsthat the entire machine's first orders natural frequency is enhanced by 17%,and the re-sponse displacement of the grinding-head has dropped by 28% under the first order natu-ral frequency and by 41% under second order natural frequency.Finally,the dynamic per-formance of the internal grinder was optimized.
文摘Since 1978, Brazil has invested into bio-fuels alternatives, especially ethanol from sugar-cane processing and that has increased the bagasse production, which requires proper destination and a potential use of such biomass is the gasification process. In the present study, a conceptual design of a gasification system to convert sugar cane bagasse into syngas is presented, which considers air as gasification agent in a flexible configuration of bubbling fluidized bed reactor operating from atmospheric pressure up to 2 MPa, providing a net power output (referred at gas cold conditions) of 3 MWt and 66 MWt, respectively. In this last case, the gas may be used not just as a fuel for gas turbines and internal combustion engines for power generation but also to feed Fischer-Tropsch processes. The optimized conceptual design of the gasifier is described here and was achieved using the CSFMB (Comprehensive Simulator of Fluidized and Moving Bed Equipment). Simulations predicted the production of gas with high heating value as well stable operations at both conditions. The conceptual design would be followed by the detailed one and construction. Tests would be carried in the near future and would allow direct comparison between the calculated and experimental results.
基金supported in part by the National Natural Science Foundation of China (Grant No. 51075222)the Fund of State Key Laboratory of Tribology (Grant No. SKLT10C02)
文摘A five-axis serial-parallel kinematic milling machine, the SPKM 165, is introduced. This machine consists of a three-degree of-freedom parallel module and a two-degree-of-freedom serial table. The SPKM 165 is capable of five-face machining. A discussion of the inverse kinematics of the five-axis control is provided. A dimensional synthesis procedure is presented in terms of motion/force transmissibility. Finite-element analysis was used to evaluate the stiffness of a CAD model before the machine was manufactured. Kinematic calibration was implemented to improve the accuracy of the end effector. The results of a calibration experiment are presented. The stiffness of the developed machine was then measured. Milling experiments were conducted, and the test piece showed that the developed machine has satisfactory performance.
基金partially supported by the Leading Talent Project of Guangdong Province of Chinathe National Key S&T Special Projects of China on CNC machine tools and fundamental manufacturing equipments(Grant No.2010ZX04001-191 and 2011ZX04002-032)
文摘A novel approach,which can be used for dynamic characteristics analysis of machine tools based on unit structure(US),is reported in this paper.The concepts of unit structures for design of machine tools are defined.In order to satisfy the dynamic characteristics requirement of high natural frequency and light-weight of US,a design method of multi-disciplinary optimization of NSGA-II about unit structures driven by natural frequency and mass is developed.Through analyzing the unit structures,key factors affecting the natural frequency and mass are extracted,and the mathematical models of natural frequency and mass about unit structures are also established by using central composite design and response surface model.The goal of high natural frequency and light-weight is reached by using the multi-objective genetic algorithms.The Pareto optimal set is also obtained.The dynamic behavior of US is investigated by the experimental modal analysis.To show the efficiency of the proposed novel method,the example of YKW51250 gear shaping machine bed is used.Through optimization of NSGA-II about US of YKW51250 machine bed,the natural frequency of YKW51250 gear shaping machine bed is increased by 30.4%and its mass decreased by 5.2%comparing with the original design.By studying the dynamic characteristics of the simplified machine tools bed,useful laws are obtained,and these laws can be used in primary design of NC machine tools structures.The optimal method based on US can be also applied to the dynamic optimal design of machine tools and other similar equipments.