Aiming at the problem of large AC copper loss caused by skin effects and proximity effects,and low efficiency at high speed of the hairpin-winding permanent magnet synchronous motor(PMSM)for electric vehicles(EVs),thi...Aiming at the problem of large AC copper loss caused by skin effects and proximity effects,and low efficiency at high speed of the hairpin-winding permanent magnet synchronous motor(PMSM)for electric vehicles(EVs),this paper firstly established the electromagnetic analytical model of the hairpin winding to calculate AC resistance.And the finite element model(FEM)of the hairpin-winding driving motor is established to calculate the AC characteristic of the hairpin winding at different speeds and temperatures.Then,combining modified particle swarm optimization(MPSO)and FEM,a 60 k W hairpin-winding PMSM is optimized under driving cycle conditions,and the electromagnetic performance and heat dissipation performance are compared with that of the traditional strand-winding motor.Finally,a prototype is made and an experimental platform is built to test the efficiency Map and temperature rise of the hairpin-winding motor over the whole speed range and verify the accuracy of the proposed optimization design method.The results show that the hairpin-winding PMSM not only has higher slot filling rate,high?efficiency range and power density,but also has better heat dissipation performance,which is suitable for application in the field of electric vehicles.展开更多
基金supported by the Fundamental Research Funds for the Central Universities(No.2019YJS181)。
文摘Aiming at the problem of large AC copper loss caused by skin effects and proximity effects,and low efficiency at high speed of the hairpin-winding permanent magnet synchronous motor(PMSM)for electric vehicles(EVs),this paper firstly established the electromagnetic analytical model of the hairpin winding to calculate AC resistance.And the finite element model(FEM)of the hairpin-winding driving motor is established to calculate the AC characteristic of the hairpin winding at different speeds and temperatures.Then,combining modified particle swarm optimization(MPSO)and FEM,a 60 k W hairpin-winding PMSM is optimized under driving cycle conditions,and the electromagnetic performance and heat dissipation performance are compared with that of the traditional strand-winding motor.Finally,a prototype is made and an experimental platform is built to test the efficiency Map and temperature rise of the hairpin-winding motor over the whole speed range and verify the accuracy of the proposed optimization design method.The results show that the hairpin-winding PMSM not only has higher slot filling rate,high?efficiency range and power density,but also has better heat dissipation performance,which is suitable for application in the field of electric vehicles.
